Technological map of car painting works. Typical technological map (TTK) for water-based and oil painting of walls and ceilings
CENTRAL INSTITUTE FOR REGULATORY STUDIES AND SCIENTIFIC AND TECHNICAL INFORMATION "ORGTRANSSTROY"
MINISTRIES OF TRANSPORT CONSTRUCTION
TECHNOLOGICAL MAP
PLASTER AND PAINTING WORKS IN LARGE PANEL HOUSES
I. APPLICATION AREA
Routing developed on the basis of the application of methods of scientific organization of labor and is intended for use in the development of a project for the production of work and the organization of work and labor at the facility.
The map was drawn up for plastering and painting work on a 60-apartment building of series 1-467 A-2 and can be used when performing plastering and painting work in large-panel buildings of other types.
II. INSTRUCTIONS ON THE TECHNOLOGY OF WORKS
a) Plastering work
1. Plastering work is carried out at the beginning on the 1st floor, then on the 2nd, 3rd and subsequent floors with transitions within the floor from one block to another. Plastering works are carried out in those sections where the installation of structures is not carried out.
Before plastering, brick and concrete surfaces are thoroughly cleaned of dust.
2. Support tables for the entrance visors and niches above the visors are plastered on a metal mesh with a mesh size of 10 × 10 mm or on weaves of wire with cells no larger than 40 × 40 mm . Skirting boards, platbands and door frames are coated with a solution with smoothing the surface.
3. When facing walls and ceilings in the vestibule with sheets of dry plaster along the insulation, the sheets are attached to wooden bars with thin nails (roofing paper) with wide caps. Nail heads are sunk into sheets and puttied.
4. When cutting with a template of rustication on the ceilings, the grooves in the junction of the plates are thoroughly cleaned of dust and moistened with plenty of water, and then filled cement mortar to the full depth and smooth.
To speed up the setting of the cement mortar, about 1-2% gypsum is added to it with thorough mixing of the mixture.
5. Due to the small volume, plastering work is supposed to be done manually.
6. In winter plastering work begin after the completion of installation, roofing and glass work. The air temperature inside the building must not be lower than +8 °C (when measured at a height of 0.5 m from the floor).
7. window sills should be plastered before the onset of cold weather. When plastering them in winter, it is necessary to protect the plaster coating from premature freezing by electrical heating, felt insulation, etc.
8. Plastering works are carried out from strong, stable scaffolds or tables. And at the same time you can work only in one tier in height.
9. Workers performing work must comply with the requirements of SNiP III-B .13-62 "Finishing coatings building structures. Rules for the production and acceptance of work "and safety rules in accordance with SNiP III-A
b) Painting work
1. Prior to the start of painting work in the premises being finished, all general construction, electrical installation and plumbing work must be completed, as well as window frames and balcony doors must be glazed.
The quality of the assembled products must be such that their surface does not require additional finishing works except for grouting, puttying and painting.
On the surface of the products there should be no cracks, chips, fat and rusty spots, sagging mortar, exposed reinforcement.
2. Painting work should be started after the installation of the building is completed, starting from the top floor.
3. Surfaces to be painted are pre-cleaned of dust. The humidity of the plaster before painting should not exceed 8%, and wooden surfaces - 12 %.
4. Before painting, rough surfaces are puttied and smoothed, and small cracks are embroidered and sealed with mortar to a depth of 2-3 mm . Grinding of puttied and greased places and smoothing of surfaces is performed using a pneumotrowel.
5. Paints, pastes and putties are prepared in the coloring workshop and delivered to the construction site in finished form.
To supply compressed air to a mechanized tool in stairwells, pneumo risers are installed from seamless gas pipes with taps for air intake on each floor. Pneumatic risers are connected to a compressor installed on the first floor of the staircase.
In turn, rubber hoses are attached to the pneumatic riser with paint pressure tanks that supply paint compositions to spray guns, pneumatic rollers and fishing rods.
6. Priming and painting of ceilings is carried out using an electric spray gun with a universal rod, and oil painting walls and floors - using rollers with pneumatic supply of painting compositions.
Smooth foam rollers are used for painting doors, and profiled foam rubber rollers are used for window casings.
Pipes are painted with special brushes, and metal railings of staircases and balconies are painted with twin foam rollers.
For the second time, the floors are painted with oil paint, heated to a temperature of 25-30 ° C.
7. In winter, the air temperature inside the building should not be lower than +8 °C (when measured at a height of 0.5 m from the floor).
8. Workers performing painting work must comply with the requirements of SNiP III-B .13-62 “Finishing coatings of building structures. Rules for the production and acceptance of work "and safety rules SNiP III-A .11-62 "Safety in construction".
III. INSTRUCTIONS FOR THE ORGANIZATION OF WORK
a) Plastering work
To perform plaster work, the building is divided into two sections, each of which includes two sections. The duration of plastering work on one block of each floor is 3 days. Plastering work is carried out by a team of plasterers of 6 people (4 grades - 3; 3 grades - 2; 2 grades - 1)
Plasterers 4 size cut through the rusts between the floor slabs, arrange external window tides. One of them is a foreman, manages the work of the team and monitors the quality of the work performed.
Plasterers 3 size line the walls and ceilings in the vestibule with sheets of dry plaster, plaster the brick walls in the stairwells, fill the gaps between the walls and baseboards and between door frames and platbands, as well as together with the plasterer 2 razr. close up with a solution the passage of heating and water pipes and make a notch on the edges of the plates on the ceilings with caulked seams.
b) Painting work
All painting work is carried out by a team of painters of 18 people, consisting of 3 units. The first link (5 digits - 1; 4 digits - 2; 3 digits - 1; 2 digits - 2) prepares surfaces for glue painting, and after the preparation is completed, it performs glue and oil painting.
Painter 5 size is a foreman. He directs the work of the brigade, monitors the quality of the work performed and, together with the painters of the 4th category. performs priming of surfaces for adhesive painting and fletching of surfaces after the first and second painting with oil paint.
Painters 4 size. perform surface priming for adhesive painting and improved adhesive and oil painting.
Painters 3 and 2 clean surfaces from dust, smooth the rough surface of the plaster and, after priming, sand the surface with sandpaper.
The second link (4 bits - 1; 3 bits - 2; 2 bits - 3) prepares surfaces for oil painting.
Painter 4 bit. performs priming and fletching of surfaces and supervises the work of the link.
Painters 3 size. perform continuous puttying, grinding with pumice after puttying and grinding with sandpaper after priming the surfaces.
Painters 2 size. smooth the roughness of the surface of the plaster with the end of a tree or a bream, embroider cracks, lubricate and grind the lubricated places.
The first link of the brigade performs work in sections 1 and 3; the second link in sections 1 and 3, and then goes to sections 2 and 4 and performs work in the sequence indicated on
The third link of the brigade in the amount of 6 people (5 digits - 1; 4 digits - 2; 3 digits - 1; 2 digits - 2) performs the same work as the first link, but in 2 and 4 sections.
Materials are served by a T-37 post lift, which is serviced by a machinist of 3 grades. and two riggers 2 razr.
IV. PRODUCTION PROCESS SCHEDULE
A. Plastering
B. Painting work
V. LABOR COST CALCULATION (PER BUILDING)
A. Plastering
No. pp |
Normative source code |
Description of works |
The composition of the link |
unit of measurement |
Scope of work |
Per unit |
For the entire scope of work |
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norm of time, man-hour |
price, rub.-kop. |
standard time, man-hour |
the amount of wages, rub.-kop. |
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§ 8-7, tab. 2, No. 2d General part, p. 4, K = 1.08 |
Improved plastering on the grid with cement mortar of support tables and niches above the canopies |
Plasterers: |
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4 bits - one. |
m 2 |
0-63,7 |
5-35 |
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3 bits - one |
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Idem, No. 2a, General part, p. 4, K = 1.08 |
Improved plastering of the brick walls of the staircase with lime-cement mortar |
Also |
Also |
22,7 |
0-38,2 |
13,62 |
8-67 |
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§ 8-1, no. 2a Technical part, note 5, K = 1.5 |
Facing the walls in the vestibule with sheets of dry plaster over insulation |
Plasterers |
29,1 |
0,217 |
0-12 |
6,31 |
3-49 |
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Idem, No. 26 Technical part, note 5, K = 1.5 |
Same ceilings |
Also |
11,09 |
0,232 |
0-12,9 |
2,57 |
1-43 |
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Idem, No. 3a Technical part, note 5, K = 1.5 |
Sealing mortar joints between sheets of dry plaster on the walls |
Plasterer |
29,1 |
0,057 |
0-03,1 |
1,65 |
0-90 |
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§ 8-1, no. 3b, technical part, note 5, K = 1.5 |
Sealing mortar joints between sheets of dry plaster on ceilings |
Plasterer |
Also |
11,09 |
0,085 |
0-048 |
0,94 |
0-53 |
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§ 8-18, no. 6 Technical part, note 5, K = 1.5 |
Lubrication of boxes and platbands at the vestibule door |
Also |
100 m |
1,60 |
4-66,5 |
13,44 |
7-46 |
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§ 8-11, no. 1b |
Notched edges with caulked seams |
Plasterers: |
Also |
16,74 |
3,80 |
1-99 |
63,61 |
33-31 |
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3 bits - one, |
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2 bits - one |
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§ 8-1, 6, no. 2, 3 |
Sealing joints with mortar and cutting rusts |
Plasterers 4 size - one |
16,74 |
27,1 |
16-94 |
453,66 |
283-58 |
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§ 20-1-123, no. 1 |
Sealing and plastering of pipe passages in walls |
Plasterers: 4 bits. - one |
0,77 |
0-43 |
184,8 |
103-20 |
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2 bits - one |
resp. |
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§ 20-1-123, no. 2 |
Sealing and plastering of pipe passages in ceilings |
Plasterers: 4 bits. - 1 |
Also |
0,60 |
0-33,5 |
306,0 |
170-85 |
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2 bits -one |
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§ 8-18, no. 5 |
Baseboard grease |
Plasterers 3 size-1 |
100 m |
26,21 |
2-83 |
133,67 |
74-17 |
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Same, No. 6 |
The same architraves |
Also |
Also |
54,30 |
3-11 |
304,08 |
168-87 |
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§ 8-8, no. 6 |
External drain device |
Plasterer 4 bit. - one |
m 2 |
50,78 |
1,75 |
1-09 |
88,86 |
55-35 |
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§ 1-8, tab. 2, no. 10a |
Solution supply by post lift |
Machinist 3 category-1 |
100 m 2 |
0,118 |
39,0 |
21-65 |
4,60 |
2-55 |
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Riggers 2 category-2 |
78,0 |
38-45 |
9,20 |
4-54 |
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§ 1-11 note 4 |
Cleaning the body of a dump truck from the solution |
0,048 |
0-02,1 |
0,96 |
0-42 |
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Total |
man-hour |
1596,37 |
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person-day |
924-67 |
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B. Painting work |
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§ 8-24, tab. 4d, No. 4, 10, 14, tab. 6, No. 3d, note, K = 0.2 |
Surface preparation of ceilings for adhesive painting with an electric spray gun in rooms with an area of more than 5 m 2 |
Link of painters |
100 m 2 painted surface |
24,74 |
6,55 |
3-38,9 |
162,05 |
83-84 |
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Also |
Also |
4,136 |
7,86 |
4-06,7 |
32,63 |
16-82 |
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§ 8-24, tab. 4b, No. 4, 10, 14, tab. 6, No. 3b, note, K = 0.2 |
Preparation of the wall surface for adhesive painting in rooms with an area of more than 5 m 2 |
66,22 |
5.13 |
2-64,6 |
339,71 |
175-22 |
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The same, technical part, p. 6, K = 1.2 |
Preparation of the wall surface for adhesive painting in rooms up to 5 m2 |
Link of painters |
100 m 2 painted surface |
10,6 |
6,156 |
3-17,5 |
65,25 |
50-80 |
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§ 8-24, tab. 4g, №14, 14 |
Priming and adhesive painting of ceilings with an electric spray gun in rooms with an area of more than 5 m 2 |
Painter 4 bit. - one |
Also |
24,74 |
1,48 |
0-92,6 |
36,62 |
22-91 |
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The same, technical part, p. 6, K = 1.2 |
Also |
4,136 |
1,776 |
1-11,1 |
7,35 |
4-60 |
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§ 8-24, tab. 4, no. 14b |
Second primer adhesive compositions walls at a time with an electric spray gun in rooms with an area of more than 5 m 2 |
66,22 |
0,57 |
0-35,6 |
37,75 |
23-57 |
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§ 8-24, tab. 4, No. 14b, Technical part, K = 1.2 |
The second priming of walls with adhesive compositions at a time with an electric spray gun in rooms up to 5 m 2 |
10,6 |
0,684 |
0-42,7 |
7,25 |
4-53 |
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§ 8-24, tab. 6, no. 9b |
Improved adhesive painting of walls with rollers in rooms with an area of more than 5 m 2 |
66,22 |
1-88 |
198,66 |
124-49 |
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The same in rooms up to 5 m2 |
Painter 4 bit. - one |
100 m 2 of painted surface |
10,6 |
2-25,6 |
38,16 |
23-91 |
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§ 8-24, tab. 4 b, No. 4, 8, 10, 11 tab. 6 b, No. 3, 1, 3, 10, note, K = 0.2 |
Preparation of walls for improved oil painting with a roller in rooms with an area of more than 5 m 2 |
Link of painters |
Also |
12,6 |
29,81 |
15-95,9 |
375,61 |
201-08 |
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§ 8-24, tab. 4 b, No. 4, 8, 10, 11, tab. 6 b, No. 3, 1, 3, 10, note, K = 0.2 technical part, item 6, K = 1.2 |
Preparation of walls for improved oil painting in rooms up to 5 m2 |
Also |
8,46 |
35,77 |
19-15 |
302,61 |
162-01 |
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Same table. 6, №14 b |
Improved oil painting of walls with a roller in rooms larger than 5 m 2 |
Painter 4 bit. - one |
12,16 |
3-25 |
63,23 |
39-52 |
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The same, technical part, K = 1.2 |
The same in rooms up to 5 m2 |
Also |
8,46 |
6,24 |
3-90 |
52,79 |
32-99 |
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Same, tab. 6 d, №13, 16 |
Improved oil painting by brush of double-leaf window blocks with painting of window sill boards of blocks for the second time |
Link of painters |
17,0 |
10-97 |
112,20 |
72-40 |
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Same table. 6, d, 13, 16 |
The same tricuspid blocks |
Link of painters |
100 m 2 painted surface |
4,50 |
17,0 |
10-97 |
76,50 |
49-37 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Same, tab. 6, e, No. 13, 16 |
The same balcony doors for the second time |
Also |
Also |
2,58 |
13,1 |
8-43 |
33,80 |
21-75 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-24, tab. 6e, No. 13, 16, K = 1.2 |
Improved oil painting cabinets with a brush for the second time |
Painters: 5 cut. - one |
100 m2 |
24,4 |
15,72 |
10-11,6 |
383,57 |
272-30 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
4 bits - one |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-24, tab. 9, b, No. 9, 10 |
Improved oil painting of doors with architraves for the second time with a roller |
Link of painters |
Also |
6,54 |
28,6 |
18-38 |
187,04 |
120-20 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
The same, g, No. 9, 10 |
The same doors without platbands |
Also |
1,13 |
21,5 |
13-82 |
24,30 |
15-62 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-24 tab. 4, b, No. 4, 8, 10, 11, tab. 6, b, no. 3, 1, 3, 10, 16, 4, note, K = 0.2 |
Preparing for advanced oil painting window slopes roller |
Painters: 4 bits. - one |
35,21 |
19-33,9 |
28,17 |
15-47 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
3 bits - one |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
2 bits - one |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-24 tab. 6, b, №12, 16, 4, 13, 16 |
Improved oil painting slopes with a brush |
Link of painters |
100 m 2 |
25,3 |
16-02 |
20,24 |
12-82 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-26, no. la |
Pulling panels on the walls |
Painter 4 bit. - one |
100 m2 |
12,48 |
2-50 |
49,92 |
31-20 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
§ 8-24, tab. 4, g, no. 6, 9, 10, tab. 6, f, No. 3, 1, 4, 11, 12, 16 |
Preparation for improved oil painting of wooden floors with an area of more than 5 m 2 |
Link of painters |
100 m 2 |
18,294 |
36,88 |
20-54,5 |
674,68 |
465-58 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
25 |
The same, technical part, p. 6, K = 1.2 |
Same floor area up to 5 m 2 |
Also |
Also |
2,585 |
44,25 |
24-65,4 |
114,39 |
63-73 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
26 |
§ 8-24, tab. 6, f, №14, 16 |
Improved oil painting by roller for two times plank floors over 5 m 2 |
Painters: 5 cut. - one |
» |
18,294 |
6,40 |
4-00 |
117,08 |
73-18 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
4 bits - one |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
27 |
The same, technical part, p. 6, K = 1.2 |
The same floors up to 5 m2 |
Also |
» |
2,585 |
7,68 |
4-80 |
19,85 |
12-41 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
28 |
§ 8-24, tab. 13, in, №1-6, 10-13 |
Improved oil painting with a brush for two times heating and plumbing pipes with a diameter of up to 50 mm |
Link of painters |
» |
4,22 |
99,25 |
56-04,1 |
418,84 |
236-49 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
29 |
Same, tab. 13b, №1-6, 10-13 |
The same cast iron sewer pipes diameter over 50 mm |
Also |
» |
0,96 |
58-9 |
32-71 |
56,54 |
31-40 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
30 |
§ 8-24, tab. 13, g, №2, 4, 5, 6.7, 10, 11, 7 |
Improved oil paint spray gun radiators for two times |
» |
» |
3,52 |
76,60 |
42-71 |
269,63 |
150-34 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
31 |
§ 8-24, tab. 13, in, No. 1-0, 10-13 |
Improved double brushed oil painting of stair railings |
Painter 3 bit. - one |
100 m 2 |
0,88 |
99,25 |
56-04,1 |
87,34 |
49-32 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
32 |
§ 8-24, tab. 11b, No. 10, 12, 9, 11, 12 |
Improved oil painting of wooden handrails with a brush for two times with grinding and fluting |
Link of painters |
100 m |
0,864 |
8,30 |
5-24,9 |
7,31 |
4-54 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
33 |
§ 8-24, tab. 6, e, No. 13, 16 |
Improved oil painting with a brush of tambour blocks for the second time |
Painter 4 bit. - one |
100 m 2 painted surface |
0,52 |
13,1 |
8-43 |
6,81 |
4-38 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
34 |
§ 8-24, tab. 13, b, No. 1-6, 10, 11 |
Preparation for improved oil painting of steel caps |
Link of painters |
Also |
0,16 |
42,4 |
22-39 |
6,78 |
3-58 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
35 |
§ 8-24, tab. 13, in, №1-6, 10, 11 |
Preparation for improved oil painting of balcony railings |
Also |
» |
2,386 |
67,25 |
36-04,1 |
160,46 |
85-99 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
36 |
The same, b, No. 12, 13 |
Oil painting steel caps twice with a brush |
Painter 4 bit. - one |
» |
0,16 |
16,5 |
10-32 |
2,64 |
1-65 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
37 |
§ 8-24, tab. 13, in, №12, 13 |
The same balcony railings |
Also |
» |
2,386 |
32,0 |
20-00 |
76.35 |
47-72 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
38 |
§ 8-24, tab. 4, b, No. 20, 21, apply. |
Painting screens on balconies with perchlorvinyl paint with a brush twice on both sides |
Painters: 4 bits. - one |
100 m 2 painted surface |
1,2 |
9,3 |
5-50 |
11,16 |
6-60 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
3 bit -1 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
39 |
§ 1-11, No. 1d |
Unloading from vehicles various materials and paints by hand with laying on the ground |
Transport worker 1 raz. - one |
T |
8 |
0,43 |
0-18,8 |
3,44 |
1-50 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
40 |
§ 1-8, tab. 2, №12a |
Lifting of color compositions by the T-37 lift to an average height of up to 8 m |
Machinist 3rd category - one |
100 T |
0,08 |
17 |
9-44 |
1,36 |
0-76 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Riggers 2 size. - 2 |
Also |
0,08 |
34 |
16-76 |
2,72 |
1-68 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Total |
man-hour |
4672,79 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
person-day |
584,1 |
2818-27 |
200 |
185 |
-7,5 |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Labor costs per 100 m 2 living space |
» |
11,02 |
10,2 |
-7,5 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Average rank of workers |
- |
3,34 |
3,35 |
+0,3 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Average daily wage per worker |
rub.-cop. |
4-62,3 |
5-00 |
+8,2 |
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b) Painting work |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
General labor intensity |
person-day |
584,1 |
540,5 |
-7,5 |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Labor costs per 100 m 2 living space |
» |
32,2 |
29,8 |
-7,5 A. Basic materials, semi-finished products, products and structures
B. Machinery, equipment, mechanized tools and inventory
The technological map was developed by the department for introducing best practices and technical regulation in the construction of buildings based on the materials of the Kaluga and Chelyabinsk regulatory research stations of the Orgtransstroy Institute. The second edition, recalculated taking into account the new tariff rates, performed by A.M. Sorina |
ORDER OF LENIN
MOSORGSTROY
TYPICAL TECHNOLOGICAL CARD
FOR WATER EMULSION AND OIL COLORING
WALLS AND CEILINGS
Moscow - 1983
A typical technological map was developed by the Department of Design and Finishing Technology of the Mosorgstroy Trust (L.K. Nemtsyn, A.N. Strigina) and agreed with the Office of Finishing Works of Glavmosstroy (V.I. Malin).
The map shows the technological sequence of work for water-based and oil painting, there are sections on safety, workplace organization, and the quality of the work performed. A standard set of tools and fixtures is given.
APPLICATION AREA
1.1. The technological map has been developed for water-based and oil painting of walls used in the decoration of residential, civil and industrial buildings and structures.
1.2. The scope of work covered by the map includes:
preparation of surfaces of building structures for painting;
painting surfaces of building structures indoors with water-based paints;
painting surfaces of building structures indoors with oil paints.
1.3. Type of painting: simple, improved, high quality, painting colors are set by the project.
2. ORGANIZATION AND TECHNOLOGY OF THE CONSTRUCTION PROCESS
2.1. Painting work inside the premises should be carried out after completion of general construction and special works, with the exception of parquet flooring, linoleum stickers, flooring made of synthetic materials. Window frames must be glazed. Before starting painting work at a construction site, surfaces must be accepted with the participation of work foremen and foremen in accordance with the requirements of SNiP III-21-73 "Finishing coatings of building structures".
2.2. Surface preparation and painting may be carried out at an air temperature of at least 10 °C and ventilation providing a relative air humidity of not more than 70%, the humidity of the structure surface should not exceed 8%.
A. Preparation of surfaces of building structures for painting
2.3. Requirements for surfaces to be prepared for painting (GOST 22844-72).
Table 1
Permissible deviations |
Limit sizes of local defects, mm |
|||||||||
surface from plane |
planes from the vertical walls |
husks, usenkov, window and door slopes, pilasters |
slope from the design position in width |
rods from a straight line (for the entire length of the rod) |
||||||
shells |
bulges (height) and depressions (depth) |
|||||||||
diameter |
depth |
|||||||||
Improved coloration |
no more than 2 irregularities with a depth or height up to 3 mm inclusive |
1 mm per 1 m of height (length), but not more than 10 mm for the entire height (length) |
1 mm per 1 m of height (length), but not more than 5 mm for the entire element |
7 mm |
3 mm |
3 mm |
||||
High quality painting |
no more than 2 irregularities with a depth or height up to 2 mm inclusive |
1 mm per 1 m of height (length), but not more than 5 mm for the entire height (length) |
1 mm per 1 m of height (length), but not more than 3 mm for the entire element |
5 mm |
2 mm |
2 mm |
2.4. It is allowed to prepare for painting the surfaces of building structures and their junctions (corners, junctions, joints) that do not have deviations from the design position given in Table. , as well as through and shrinkage cracks, opened to a width of more than 3 mm.
2.5. Surfaces to be prepared for painting should be free of dirt, stains and efflorescence. The surfaces of industrial products must meet the requirements of the standards for these products. Plastered structures should not have plaster detachments from the surface of structures, traces of a trowel tool, or mortar streaks. Surfaces lined with dry sheets gypsum plaster should not have:
violations of fastening sheets;
delamination of cardboard from gypsum from the end of the sheet by more than 20 mm;
tearing of cardboard with exposure of gypsum for a length of more than 30 mm;
more than two broken corners in the joint of sheets over the entire surface and more than one broken corner in one joint.
Surfaces lined with asbestos-cement sheets to be prepared for painting should not have bevels, rips, sags, or distortions.
2.6. When preparing surfaces for painting, the following technological operations should be performed:
surface cleaning;
surface smoothing;
jointing of cracks;
priming;
partial grease;
grinding of greased places;
solid putty;
grinding;
second solid putty;
grinding.
2.7. They clean the surfaces and cracks on it from dust, dirt, splashes and streaks of the solution using metal scrapers, a bream, artificial pumice stone fixed in a holder or a hinged grater (Fig.,). Fat stains are washed with a 2% hydrochloric acid solution with a brush; efflorescence on the surface is swept away with brushes, the cleaned places are washed and the surface is dried to a moisture content of not more than 8%. Cracks are embroidered with a plaster knife or a metal spatula to a depth of 2 mm.
Surface priming
Soap primer at a construction site is prepared from a concentrated base (jelly) produced by the Stroydetal plant of the Mosotdelprom trust in the form of briquettes weighing 1 kg. The jelly is used for 10 days in summer and 20 days in winter. To prepare the primer, the weight part of the jelly is poured into two parts of hot water ( t= 80 °С). Then the composition is stirred until the jelly is completely dissolved, 3 parts of cold water are added and again thoroughly mixed. Before use, the primer is filtered through a sieve with 625 holes/cm 2 . The primer must be homogeneous, without traces of delamination, undissolved pieces of soap, and also without grains of sand and other debris. Apply a primer mechanized way using an electric spray gun or spray gun. To obtain a uniform primer layer, the fishing rod is moved along the surface at a distance of 0.75 m from the seam, while simultaneously making smooth circular movements in a spiral. The second and third priming is carried out with a paint composition diluted with water to a viscosity of 40 - 43 seconds according to VZ-4, applied using a roller.
drying oil, kg - 1
pigment for subcolor, kg - 0.05 - 0.1
solvent (turpentine, gasoline, etc.), kg - 0.05 - 0.1
Pigment is introduced into drying oil with thorough mixing and the mixture is passed through a sieve with a mesh of 918 resp./cm 2 . Before use, a solvent is added to the composition to a working consistency.
The second and, if necessary, the third primer is performed with a color scheme to match the color of the final color, diluted with drying oil or emulsion to a more liquid consistency.
The primer is applied to the surface in a thin, even, continuous layer, without gaps, carefully shading. The primed surface should have an even color without separate glossy or matte spots.
2.10. Embroidered cracks, shells and other irregularities are filled with putty using a steel or wooden spatula. After the greased places dry out, they are polished with a pumice stone inserted into the clip, or with a sanding skin fixed in the clip.
2.11. The putty used to fill cracks, sinks and leveling surfaces should be a homogeneous non-separating mass, have the property of strong adhesion to the surface, and be easily leveled on the treated surface. Putty is prepared centrally at the Stroydetal plant and delivered to the construction site packed in 15 kg plastic bags. At the place of work, the putty is passed for grinding in the CO-116 paint grinder (if necessary).
The first solid putty should be done with a composition that differs in color from the first primer layer and the partial grease layer.
The putty is applied in a uniform continuous layer 2–3 mm thick “on the strip” with a metal or plastic spatula, followed by smoothing and removing excess putty until gaps of the lower layer appear from under it. Putty should fill only the cavities. The second and subsequent solid putties are performed with a composition that differs in color from the first, etc. (rice. , ).
2.12. Grinding of solid putty is carried out using mechanical grinders IE-2201A with sandpaper, reinforced on a wooden grater, pumice stone until a smooth surface is obtained, followed by dust removal with a vacuum cleaner.
2.13. Surfaces prepared for painting should not be bleached, and should not have deviations exceeding those given in Table. , cracks in places of puttying, emerging stripes and spots (GOST 22844-72).
Table 2
Requirements for surfaces prepared for painting
Permissible deviations |
||||
surface from plane |
from the vertical or horizontal of window and door slopes, pilasters, husks, mustaches |
curved surfaces from the design position |
rods from a straight line (for the entire length of the rod) |
|
Improved coloration |
no more than 2 irregularities with a depth or height of up to 2 mm |
1 mm per 1 m of height or length, but not more than 4 mm for the entire element |
5 mm |
2 mm |
High quality painting |
no more than 2 irregularities with a depth or height of up to 1.5 mm |
1 mm per 1 m of height or length, but not more than 2 mm for the entire element |
3 mm |
1.8mm |
Surfaces prepared for painting should be checked in any place, but at least in three places for unevenness and local defects.
Painting surfaces of building structures indoors with water-based paints
2.14. Emulsion paints are produced by industry different colors ready to use. Before use, the paint is thoroughly mixed, brought to a working consistency by adding water. It is impossible to apply water-based paints on surfaces previously treated with vitriol.
2.15. For the first coloring, the viscosity of the water-based paint is adjusted to 50 - 70 s, according to VZ-4, and for the second - 70 - 80 s. The surface is painted with rollers on elongated handles directly from the floor or with brushes. Before this, a handbrake brush is used to layer the ceilings and baseboards and paint the inner corners.
Painting surfaces of building structures indoors with oil paints
2.16. Oil paints are a suspension of the corresponding pigment (iron minium, mummy, ocher, etc.), rubbed on drying oil.
Before use, they are brought to a paint consistency by diluting with natural drying oil in an amount of 30 - 40% by weight of the thickly grated paint. After dilution with drying oil, if necessary, dilute with white spirit in an amount of not more than 5% by weight of the diluted paint.
If the primer is applied by hand, it is prepared according to the recipe specified in paragraph . Drying oil is added with stirring to the thickly ground paint of the same color that the coloring composition should have for subsequent coloring.
When applying the primer by air spraying, a VM emulsion (water:oil) is used, which is prepared centrally at the Stroydetal plant of Mosotdelprom. The emulsion is delivered to the construction site ready for use in cans.
Apply the emulsion using an electric spray gun or spray gun, see p.
2.17. Painting with water-based and oil paints is carried out with rollers or brushes. When painting with a brush, it is immersed in a container with paint for 1/4 of the length of the bristles. First, the paint is applied in bold, somewhat receding stripes from one another and shaded in the transverse, and then, finally, in the longitudinal direction.
When painting with a roller, the roller is lowered into the bath and rolled once or twice on an inclined grid, squeezing out excess paint. Then the roller is rolled over the surface. Coloring is done in two or three passes with a roller: the first pass is carried out by vertical movements of the roller; the second - in a horizontal direction, shading the applied layer. With each subsequent pass of the roller, the previous one should be overlapped by 3-4 cm (Fig. ).
2.18. Flattening is performed with the end of a dry brush without pressing on the flute by reciprocal movements of the flute until the brush marks and streaks are completely removed from the surface (Fig. ).
2.19. Trimming (if necessary) is performed with a dry trimming brush, applying light blows to the freshly painted surface (Fig. ).
2.20. Painting must be carried out in compliance with SNiP III-4-80 "Safety in Construction" and "Fire Safety Rules for Construction and Installation Works".
Particular attention should be paid to the following: painting work at height should be carried out from inventory scaffolding, ladders, universal trestle tables, mobile towers and other inventory devices. When performing work on flights of stairs it is necessary to use special scaffolds (tables) with different lengths of support posts installed on the steps.
The working platform must be horizontal and have railings.
It is allowed to store painting materials only in places specially provided for by the PPR.
When preparing paint compositions with a paint grater, the following precautions must be taken:
prevent overheating of the electric motor during the operation of the paint grinder;
do not leave a working paint grinder unattended;
do not allow unauthorized persons who have not undergone special training to work on the paint grinder.
Persons at least 18 years of age who have undergone special training and have received a certificate for the right to work with these tools are allowed to work with electrified tools.
Protective goggles must be worn when cleaning the surface and grinding. When washing surfaces with hydrochloric acid solution, workers should wear goggles, rubber boots and gloves. Dilute the acid by slowly pouring it into the water. Prepare and store paints, varnish, solvents should be in separate buildings equipped with ventilation. Containers for adhesives and paints should be stored in a specially designated place outdoors on a designated area, at least 30 m away from the place of work.
2.21. The front of painting works is divided into sections. The size of the occupants is determined taking into account the output reached by the link, each occupancy must consist of an integer number of apartments in residential buildings, a whole number of premises in administrative, school and cultural buildings. In industrial buildings, the grip should consist of an integer number of spans.
2.22. Works on painting with oil and water-based compositions are carried out by specialized units of two people each: painters of the 4th and 2nd category. First, both members of the link prepare the surfaces for painting, that is, they smooth or clean the surfaces and expand the cracks. Then the painter of the 4th category performs the priming of the surfaces with an electric spray gun or roller. After drying the primed surface, the painter of the 2nd category makes a partial lubrication individual places, then both members of the link perform continuous puttying of the surface, then polishing it. The second priming, puttying and subsequent painting of the surfaces are carried out by both members of the link.
3. TECHNICAL AND ECONOMIC INDICATORS
Table 3
Labor costing
Rationale |
Type of work |
Labor costs, man-hour. |
|
oil painting |
water emulsion |
||
ENiR § 8-24 tb. 4 p. 4 |
Surface Smoothing |
||
- » - p. 5 |
Crack jointing |
0,33 |
0,33 |
- "- p. 7 |
Priming (proolifka) |
||
- "- p. 10 |
Partial grease |
||
§ 8-24 tb. 8 p. 3 |
Sanding smudged areas |
0,76 |
0,76 |
§ 8-24 tb. 7 p. 4 |
First solid putty |
15,5 |
15,5 |
- » - p. 6 |
Sanding putty |
||
- "- p. 4 |
Second putty |
||
- » - p. 6 |
Sanding putty |
||
tb. 7 p. 12 |
Priming |
||
- "- p. 15 |
|||
- "- p. 13 |
Coloring the first roller |
||
- "- p. 14 |
Coloring the second roller |
||
- "- p. 15 |
Flattening (when painting with a brush) |
||
Total: |
Production per 1 worker per shift |
78,59 10 m2 |
61,09 12 m2 |
4. MATERIAL AND TECHNICAL RESOURCES
4.1. The need for basic materials and semi-finished products
Table 4
Name of materials |
Unit rev. |
For 100 m 2 of surface |
|
water-based coloring |
oil painting |
||
Drying oil |
kg |
||
Kohler ready for priming for oil painting |
- » - |
||
Soap primer (under water-based coloring) |
- » - |
10,1 |
|
Drying oil |
- » - |
||
Paints for highlighting (surface pro-oiling) |
- » - |
||
Glue-oil putty (partial lubrication) |
- » - |
||
Glue-oil putty (solid puttying) |
45,7 |
45,7 |
|
first |
- » - |
||
second |
- » - |
28,7 |
28,7 |
Oil color |
- » - |
22,8 |
|
Drying oil |
- » - |
11,6 |
|
Water based paint |
|||
first |
- » - |
18,7 |
|
second |
- » - |
14,2 |
4.2. The need for machines, equipment, tools and fixtures per link
Table 5
Name, purpose |
Quantity, pcs. |
Regulatory document, organization, calc holder |
Kraskoterka SO-116 (for grinding putties and paints) |
produced by industry |
|
Vibrating sieve SO-3A (for filtering paint compositions) |
- » - |
|
Electrospray gun CO-22 (for applying a primer) |
- » - |
|
Machine for sanding putty IE-2201A |
- » - |
|
Vacuum cleaner (for dedusting the surface when grinding) |
GOST 10280-75 |
|
Plaster knife (for jointing cracks) |
Crap. 316.00.000 VNIISMI Minstroydormash USSR |
|
Spatula painting type ShchD-45 |
GOST 10778-76 |
|
Marking cord in the case |
TU 22-3527-76 |
|
Spatula painting type ШМ-75 |
GOST 10778-76 |
|
Metal scraper |
Crap. No. SHI-28 of the trust Orgtekhstroy Glavsreduralstroy |
|
Mesh bath |
TU 494-01-104-76 |
|
Roller for painting surfaces |
GOST 10831-72 |
|
Handbrake KR-35 |
GOST 1059.-70 |
|
Panel brush |
GOST 10507-70 |
|
Brush-brush |
GOST 10537-70 |
|
Bucket |
produced by industry |
|
Goggles |
GOST 124003-74 |
|
Rubber gloves |
GOST 124020-76 |
|
Respirator ShB1 |
GOST 124028-74 |
|
Two-height folding table |
GMS hell. No. 298-A.00.00 |
|
Rail control length 2 m |
Crap. No. ТЭ276 of the trust Orgstroy of the Ministry of Construction of the Estonian SSR |
|
Flat brush KF-62 |
GOST 10597-70 |
|
Face brush SHT-1 |
GOST 1059-70 |
|
Spatula with bath |
crap. TE268 trust Orgstroy of the Ministry of Construction of the Estonian SSR |
|
Surface grinder |
crap. No. K-902 of Leningradorgstroy trust A. Oil painting with a roller B. Puttying surfaces B. Sanding putty surfaces Legend: 1 - painters; 2 - scaffolding table; 3 - container with paint; 4 - grinding wheel; 5 - grinding hard-to-reach places manually. |
I. Scope of the map
1. The technological map was developed for the production of internal painting work on one block of a capitally repaired residential high-rise building with brick walls with a total area of 610 m.
2. Volumes and types of painting works of improved quality on one grip are given below.
3. When linking the map to specific repair conditions, the scope of work, mechanization means, labor cost calculation, process schedule and technical and economic indicators are specified.
Name of works |
Unit of measurement | ||
Preparation of surfaces plastered for glue and oil painting | |||
Preparation of wooden surfaces for oil painting: | |||
plank floors | |||
metal pipes | |||
radiators | |||
Adhesive painting on plaster: | |||
ceilings | |||
Oil painting on plaster: | |||
plank floors | |||
metal pipes | |||
radiators |
II. Organization and technology of the construction process
1. Prior to the start of painting work, the following work must be completed:
a) all sanitary systems and devices, as well as the lighting network and low-current wiring, have been installed and tested;
b) regardless of the number of storeys of the building, all work on the installation of floors and roofs has been completed;
c) dried plaster;
d) clean plank floors are laid, plinths are nailed, platbands, handrails and window sills are installed;
e) window fillings, transoms and bright doors are glazed;
f) to perform painting work in winter conditions, a central heating system must be installed and operated.
2. The preparation of painting semi-finished products is organized in a mechanized way in the central tinting and procurement workshop. In the absence of centralized color workshops, a mobile painting station is used to prepare paint compositions (Fig. 1.) or an on-site color workshop is arranged.
Rice. 1. Mobile painting station 1 - hose; 2 - vibrating sieve; 3, 12 - paint grinders; 4, 11 - emulsifier pump; 5 - electric mixer; 6 - rotary mill; 7 - electric column; 8 - dosing tanks for water and drying oil; 9 - inventory packaging; 10 - electric mixer; 13 - vibrating sieve; 14 - compressor.
3. Putties are applied to the surface of the walls mechanized (Fig. 2).
Rice. 2. Spray gun designed for applying putty compositions 1 - head; 2 - nozzle; 3 - needle for regulating the supply of putty; 4 - trigger; 5 - fitting for the air supply hose; 6 - fitting for supplying putty
4. Putties, oil primers, oil, lacquer and synthetic paint compositions from the color-preparation workshop are transported to the workplace in cans.
5. Production of painting works is carried out in a mechanized way (Fig. 3.) and is organized on the grips assigned section by section from top to bottom (by floors). Each grip is entrusted to a specific team (link) of painters, who is responsible for the quality of the work performed and the consumption of materials.
Rice. 3. Scheme of installation of the compressor painting unit
1 - electric compressor; 2 - air hose; 3 - kraskonagnetatelny tank; 4 - fabric hose; 5 - spray gun; 6 - receiver; 7 - water-oil separator; 8 - electric motor.
Oil painting of panels and walls, panels of door panels is carried out using rollers with pneumatic supply of the finished painting composition (Fig. 4.). Oil painting of surfaces above 1.8 m from the level of the finished floor is carried out from inventory scaffolds.
Rice. 4. Rollers with mechanized supply of coloring compositions
a - a fishing rod-roller; 1 - fur roller; 2 - sprinkler; 3 - brass tube; b - T-shaped roller (general view with a set of equipment for the mechanical supply of the coloring composition)
6. Painting work in the section is performed by a team of painters of four people: 5 categories - 1 person, 4 categories - 1 person, 3 categories - 2 people:
the preparation of plastered surfaces for glue and oil painting is carried out by a team consisting of two people - a painter of 4 and 2 categories; they also whitewash ceilings and walls;
oil painting of walls and doors is carried out by the second link of two people - a painter of 5 and 2 categories.
7. The schedule of work performed, the calculation of labor costs and the required material and technical resources are drawn up for painting work with a total area of 610 m.
8. Requirements for the quality of work:
a) painting work when painting with adhesive and oil compositions should be carried out at a moisture content of plaster or concrete before painting not higher than 8%, and the moisture content of the wood of the painted parts - not higher than 12%;
b) surfaces painted with adhesive paints should not stain or change Color tone; surfaces should have the same tone and thorough shading; stains, stripes, streaks, splashes, brush hairs, sanding are not allowed;
c) surfaces painted with oil, enamel and varnish compositions must have a uniform texture; not allowed: translucence of the underlying layers of paint, stains, wrinkles, streaks, gaps, pieces of film, uneven putty and brush marks; local curvature of lines and shading with improved quality of work should not exceed 2 mm,
9. When performing internal painting work, the following safety rules must be observed:
a) when removing old oil paint on the surfaces of walls and streams with open flame devices (blowtorches, etc.), continuous ventilation of the premises must be ensured.
Internal painting work using compounds that emit volatile vapors harmful to human health should be carried out with open windows or mechanical ventilation that provides at least two air exchanges per hour. It is not allowed for people to stay in rooms freshly painted with oil or nitro compounds for more than 4 hours.
Painting work in rooms with the use of nitro-paints and nitro putties should be carried out with a four-fold air exchange per hour;
b) in the production of painting works using pneumatic apparatus, as well as quick-drying paintwork materials containing volatile solvents, workers are provided with respirators and goggles;
c) in rooms where water-based painting is carried out, the electrical wiring must be de-energized for the duration of painting work;
d) it is forbidden to use white lead separately and as an integral part of paints, as well as benzene and leaded gasoline as solvents;
e) when cooking or heating drying oil and its substitutes, as well as rosin, it is forbidden to fill the container more than? its volume and add volatile solvents to the container without removing it from the fire;
f) painting workshops and units in which putties, mastics, primers, coloring and other compositions for painting work are prepared are equipped with ventilation that provides at least four air changes per hour.
TYPICAL TECHNOLOGICAL CHART (TTK)
PAINTING WORKS. PREPARATION OF INTERIOR WALLS AND PARTITIONS FOR PAINTING
1 AREA OF USE
1.1. A typical technological map (hereinafter referred to as TTK) was developed for the preparation of plastered or concrete surfaces of internal walls and partitions for painting during the construction of a residential building.
1.2. A typical flow chart is intended for use in the development of work production projects (PPR), construction organization projects (POS), other organizational and technological documentation, as well as to familiarize workers and engineering and technical workers with the rules for preparing internal walls for painting.
1.3. The purpose of creating the presented TTK is to give a recommended scheme of the technological process of preparatory work.
1.4. When linking a typical flow chart to a specific facility and construction conditions, production schemes, scopes of work, labor costs, mechanization tools, materials, equipment, etc. are specified.
1.5. The preparation of internal walls for painting is carried out on the basis of the project for the production of works, working drawings and working technological maps regulating the means of technological support and the rules for performing technological processes in the production of works.
1.6. Regulatory framework for the development of technological maps are: SNiP, SN, SP, GESN-2001 ENiR, production norms for the consumption of materials, local progressive norms and prices, norms for labor costs, norms for the consumption of material and technical resources.
1.7. Working technological maps are considered and approved as part of the PPR by the head of the general contracting construction and installation organization, in agreement with the customer's organization, the customer's technical supervision and the organizations that will be in charge of the operation of this building.
1.8. The use of TTK helps to increase labor productivity, reduce labor costs, improve the organization and improve the quality of work, reduce costs and reduce the duration of construction, safe performance of work, organization of rhythmic work, rational use labor resources and machines, as well as reducing the time for the development of PPR and the unification of technological solutions.
1.9. The scope of work performed sequentially in the preparation of the surfaces of internal walls for painting includes the following technological operations:
Surface cleaning;
Smoothing the surface and leveling the walls;
Jointing of cracks;
Priming;
Grease;
Surface dusting.
1.10. Works in progress all year round and run in one shift. Working hours per shift are:
where 0.828 is the coefficient of use of power tools by time during the shift (the time associated with preparing the tool for work and carrying out the ETO is 15 minutes, breaks associated with the organization and technology of the production process and the operator's rest are 10 minutes every hour of work).
1.11. Work should be carried out in accordance with the requirements of the following normative documents:
SNiP 12-01-2004. Organization of construction;
SNiP 12-03-2001. Labor safety in construction. Part 1. General requirements;
SNiP 12-04-2002. Labor safety in construction. Part 2. Construction production;
SNiP 3.03.01-87. Bearing and enclosing structures;
SNiP 3.04.01-87 Insulating and finishing coatings.
2. TECHNOLOGY AND ORGANIZATION OF WORK PERFORMANCE
2.1. In accordance with SNiP 12-01-2004 "Organization of construction", prior to the preparation of plastered or concrete internal walls for painting, the subcontractor must, according to the act, accept the erected internal walls and partitions from the general contractor.
2.2. Prior to the start of work on the preparation of internal walls for painting, organizational and preparatory measures must be taken in accordance with SNiP 12-01-2004 "Organization of construction", including the following:
release workplace from debris and foreign objects;
Submit materials, fixtures and tools to the workplace in the amount necessary for work;
Arrange lighting of the working area;
Fencing stairwell openings and along the perimeter of the building;
Appoint a person responsible for the quality and safety of work;
Instruct the members of the safety team and familiarize them with the working flow chart for finishing the surfaces of internal walls;
7.6. The person responsible for the safe performance of work is obliged to:
Familiarize workers with a working technological map for signature;
Monitor the good condition of tools, mechanisms and devices;
Instruct on the special precautions necessary for the operation of scaffolding and scaffolding, the supply of materials to workplaces;
Explain to employees their duties and sequence of operations.
7.7. When performing finishing work, it is necessary to provide for measures to prevent exposure of workers to the following hazardous and harmful production factors:
Increased dust and gas content in the air of the working area;
Sharp edges, burrs and roughness on the surfaces of finishing materials and structures;
Insufficient illumination of the working area.
7.8. Materials and products are stored taking into account their weight and ability to deform under the influence of the weight of the overlying cargo. They are stacked in such a way that they do not interfere with the passage of workers. Between the stacks of materials and the wall, a working passage is left at least 60 cm wide. The gap between the wall and the working platform of the scaffold should not exceed 5 cm. To lift workers on the scaffold, ladders with railings are installed.
7.9. The state of all scaffold structures is systematically monitored. Every day after the end of work, the scaffolds are cleared of debris.
The admission of workers to perform finishing work from the scaffold is allowed after inspection by the foreman or foreman together with the foreman of good condition load-bearing structures scaffolding and fencing.
7.10. Only workers who have undergone special training are allowed to work with electrified tools.
7.11. When dry cleaning the surface and other work associated with the release of dust and gases, it is necessary to use respirators and goggles.
Workers engaged in finishing work must be provided with the following individual and collective protective equipment:
Working footwear and overalls;
Cotton gloves;
For eye protection - goggles of an open or closed type;
For respiratory protection - anti-dust respirators RU-60MA, RPG-67A, ShB-1, "Petal".
7.12. Before starting work, the machines and mechanisms used to prepare and mix the solution are checked at idle. The cases of all mechanisms must be grounded, the conductive wires must be reliably insulated, and the starting switches must be closed. When working with mechanisms and equipment, it is necessary to comply with the safety requirementsprovided in the operating instructions for this equipment.
Persons who have undergone special training and have passed exams on labor safety are allowed to operate the mechanisms.
7.13. When performing finishing work, inventory scaffolding, step-ladders should be used. It is not allowed to use leaning ladders, random means of scaffolding and work at unenclosed workplaces located at a height of more than 1.3 m above the ceiling.
7.14. Using finishing materials it is possible to form a small amount of solid and liquid waste, which is collected in special containers and sent for destruction. In the same way, the product is disposed of after the expiration of the warranty period of storage. It is necessary to strictly observe the whole range of measures for environmental protection.
7.15. If the solution comes into contact with the skin, remove it with a hand cleaner and rinse with water.
8. TECHNICAL AND ECONOMIC INDICATORS
8.1. Works on finishing of internal walls are carried out by two links, the number of 4 people.
8.2. Labor costs for finishing work are:
8.3. The output per worker per shift is 17.9 m.
9. REFERENCES
9.1. The TTC was drawn up using the regulatory documents as of 01/01/2009.
9.2. When developing a Typical technological map, the following were used:
9.2.1. "Guidelines for the development and approval of technological maps in construction" to SNiP 3.01.01-85 * "Organization of construction production" (as amended by N 2 of 01.01.01 N 18-81), SNiP 12-01-2004 "Organization of construction ".
The electronic text of the document was prepared by CJSC "Kodeks"
and verified according to the author's material.
Ministry of Education and Science of the Samara Region
state autonomous professional
educational institution Samara region
"Zhiguli State College"
Instruction card set
UP. 01 Educational practice
Professional modulePM.01 Painting work
For the profession13450 Painter
Zhigulevsk, 2017
CONSIDEREDat a meeting of the subject (cycle) commissiontechnological profile
Minutes No. ____ dated ___________2017
Chairman
E.A. Moshkin
Compiled in accordance with the requirements of the Federal State Educational Standards of the SPO for the results of developmentvocational training programs by profession 13450 House painter
AGREED
Deputy Director
for educational work
S.Yu. Sorokin
"____" ________________ 2017
APPROVED
at a meeting of the scientific and methodological council
Minutes No. ____ dated ____________ 2017
Chairman of the NMS
______________ _________________________
Compiled by: Markelova E.A. - master of industrial training,
GAPOU SO "ZhGK".
Reviewer: Tusinova M.N.- methodologist, GAPOU SO "ZhGK"
Content
Explanatory note
Instruction cards are a document of written instruction and are used when teaching students in training workshops during the performance of operational work.
Instruction cards reveal the technological sequence, means, technical requirements, rational methods of labor in the performance of work, and also contain instructions and explanations about the rules for performing labor methods of operations.
Instruction cards were developed in accordance with the list of training and production work for the profession 13450 House painter.
Instruction cards contain: the name of operations, the sequence of exercises, sketches, instructions, tools, devices, safe working conditions.
EVALUATION CRITERIA
Masterytricks
work
Compliance with technical and technological requirements for the quality of training and production work
Performance
established
norms of time
(workings)
Compliance
requirements
security
labor
Indirect indicators affecting the assessment
"5"
Great
Confident and precise command of work methods; independent execution dismantling, assembly and restoration works, quality control of the work performed
Performing work in full accordance with the requirements of the instruction card
Fulfillment and overfulfillment of student time standards
(workings)
Safety Compliance
labor
Demonstration of interest in the profession; cognitive activity, frugality, rational organization of the workplace, manifestation of a sustainable effective interest in the chosen profession, organization of work, fulfillment of tasks with elements of novelty, economical use of materials, electricity, exact fulfillment of the requirements of labor discipline.
"4"
Okay
Possession of work methods (some unworkable mistakes are possible, corrected by the student himself; independent work using basic techniques and quality control of the work performed; (minor help of the master is possible)
Performing work mainly in accordance with the requirements of the instruction card with minor errors corrected independently.
Fulfillment of student norms of time (workout)
Compliance with labor safety requirements.
Self-planning forthcoming work (minor help of the master is possible), proper organization of the workplace; expressing interest in the chosen profession, new technology; conscientious execution of the instructions of the master; economical use of electricity, compliance with the requirements of labor discipline
"3" satisfactory
Insufficient knowledge of work methods; performance of dismantling, assembly and restoration work using mastered techniques (in the presence of minor errors, with the help of a master); insufficient knowledge of the methods of quality control of the work performed
Execution of work mainly in accordance with the requirements of the instruction card with minor errors handled by the wizard.
Fulfillment of student norms of time (workout); minor deviations from the established norms are allowed
(from 05" to 10")
Compliance with labor safety requirements
Separate minor errors in the organization of the workplace; situational (unstable) interest in the chosen profession, labor organization; not always conscientious execution of the instructions of the master and economical use of materials, electricity; individual violations of labor discipline.
"2"
unsatisfactory
Inaccurate performance of dismantling and restoration work and quality control of work performed with significant errors
Non-compliance with the requirements of the instruction card
Planning upcoming work only with the help of the wizard; significant errors in the organization of the workplace; lack of interest in the chosen profession, new equipment, technology; dishonest attitude to work, violation of labor discipline.
Instructional-technological map "preparation of adhesive color"
Safety engineering.Before starting work, you must undergo a safety briefing. The painter must be in special overalls, gloves, a respirator. Inspect the workplace and check the correct placement of materials, check the serviceability of inventory, fixtures, and mechanisms. Work with a vibrating sieve only in good condition. Clean the vibrating sieve only after a complete stop. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "preparation of wooden surfaces for painting"
Sanding greased areas
Visually
Safety engineering.
Before starting work, it is necessary to undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves that protect hands from abrasion and a respirator. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "preparation of plastered surfaces for painting"
Sanding greased areas
Emery or glass skin
Visually
Greased places are polished with emery or glass sandpaper.
Safety engineering.
Before starting work, it is necessary to undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, a respirator, gloves that protect hands from abrasion. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "preparation and processing of new plastered
surfaces for painting with lime compositions "
inventory table,scaffold
Brush, long-handled scraper
Visually
Surfaces are cleaned of dust, splashes of solution
Smoothing
Flamboyant stone, sand-lime brick, coniferous wood end
Articulated grater
Visually
A piece of flaky stone, silicate brick, or the end of a coniferous tree is inserted into a clip on a long handle and the surface is smoothed, i.e. eliminate uneven plaster
Crack jointing
Inventory table
Knife, steel spatula
Visually
With the sharp end of a spatula or knife, the painter clears and cuts the crack, tilting the tool blade first to the right and then to the left, approximately at an angle of 60 °
First surface treatment
inventory table,
scaffold, bath
Lime primer
Fly brush, maklovitsa
Visually
Apply the primer to the surface with smooth, but vigorous movements so that the brush touches the surface only with the ends of the hair.
Crack lubrication
Water bucket, inventory table
Lime-gypsum mortar
Spatula, brush
Visually
Moisten embroidered cracks with water. First, the cracks should be filled with transverse movements (in relation to them), and then the laid layer should be leveled with the movements of the spatula along the cracks.
Sanding greased areas
Emery or glass skin
Visually
Greased places are polished with emery or glass sandpaper.
Second primer
Inventory table, scaffolding,
Lime primer
Fly brush, maklovitsa
Visually
Apply the primer with mutually perpendicular movements of the brush: walls - first horizontally, and then vertical movements
Surface coloring
Scaffold, tank or bucket
Lime composition for painting
Fly brush, maklovitsa
Visually
When painting with brushes, the same working methods are used as when priming.
Quality checking
Visually
On the painted surface there should be no spots, stripes, streaks, hair from the brush
Safety
Before starting work, it is necessary to undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves, a respirator, gloves that protect hands from abrasion. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "priming surfaces with brushes (under water compositions)"
Scaffold,tray for squeezing excess composition from the roller
Priming composition
Fly brush or maklovitsa
Visually
Apply the primer to the surface with smooth, but vigorous movements so that the brush touches the surface only with the ends of the hair.
Apply the primer with mutually perpendicular movements: walls - first with horizontal and then with vertical movements
Ceiling priming
Scaffold,
tray for squeezing excess composition from the roller
Priming composition
Fly brush or maklovitsa
Visually
Prime ceilings first with brush movements across the light, and then along the light
Tray
Water
Fly brush or maklovitsa
Visually
At the end of the work, rinse the brush with water and dry; keep bristles up
Safety
Instructional-technological map "priming surfaces with brushes (for non-aqueous compositions)"
Scaffold,tray for squeezing excess composition from the roller
Priming composition
handbrake
Visually
Apply the primer on the ceilings: first with movements perpendicular to the flow of light, and then parallel
Wall priming
Scaffold,
tray for squeezing excess composition from the roller
Priming composition
handbrake
Visually
Apply the primer on the walls, first with horizontal brush strokes, and then with vertical strokes.
Brush care after work
Tray with clips
Solvent, hot water
handbrake
Visually
At the end of work, squeeze out excess composition, rinse with a solvent, then hot water and store in clip-on trays filled with water
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "priming (painting) of surfaces with rollers"
Preparing the roller for work
Bucket or tub
Priming composition
Roller
Visually
Lower the roller into a bucket or bath with a primer
Tray for squeezing excess composition from the roller
Priming composition
Roller
Visually
Squeeze out excess composition by rolling one or two times over the grate arranged in the bath
Applying a primer
Scaffold,
tray for squeezing excess composition from the roller
Priming composition
Roller
Visually
Attach the roller to the surface and roll over it, lightly pressing the handle. Distribute the composition evenly over the surface, rolling with a roller one or two times in the same place
Roller care after work
Tray with clips
warm water
Roller
Visually
Rinse the roller in warm water. Dry and store assembled in a room with a positive temperature, setting it with a handle in a stand or hanging it by the knee of the rod
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "application of non-aqueous paint compositions on the walls with brushes"
SafetyBefore starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "application of primers with a manual spray gun"
SafetyBefore starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, a respirator, gloves. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "application of primers
manual paint sprayer
visually,sensory
Check the reliability of the assembly of the painting unit. All hose connections must be tightly tightened with clamps. Adjust the gun so that when the trigger is pulled, compressed air comes out first.
1 - paint sprayer;
2, 5 - air hoses;
3 - paint supply hose;
4 - pressure tank;
6 - compressor
Applying the composition to the surface
Paintspray duster
Priming composition
Painting unit
Visually
Apply the primer to the surface only in horizontal and vertical stripes.
To apply each next strip, the hand with the paint sprayer needs to be slightly moved to the right (when painting with vertical stripes) or down (when painting with horizontal stripes) and at this moment stop the supply of composition and air by releasing the trigger
Paintspray duster
Priming composition
Painting unit
Visually
Hand gun should be perpendicular to the surface, the distance from the gun to the surface should be 25-30 cm
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, a respirator, gloves. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "preparation of plastered surfaces
for wallpapering"
inventory table,scaffold
Metal spatula, brush
Visually
The whites at the top of the walls remaining after whitewashing the ceiling must be removed with a brush or a metal spatula
Surface cleaning
inventory table,
scaffold
Metal spatula, bream, brush
Visually
Clean the surfaces from splashes of the solution, clean off the bumps
Primary priming
Inventory table, scaffolding, container for primer
Primer
brush, roller
Visually
Apply the primer to the surface with a fly brush, roller
Lubrication of irregularities
Scaffolding, container for paste or putty
Lubricating paste, putty
Spatula, brush
rule
Grease the bumps with a metal or wooden spatula
Sanding greased areas
Sandpaper or pumice stone
Visually
Greased places are polished with sandpaper or pumice stone.
Re-priming
Scaffold
Primer
Brush, brush
Visually
Apply the primer to the surface with a fly brush, roller. It is better to use a primer universal, with deep penetration into the surface. Then the preparation of the walls for wallpapering will be of the highest quality.
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls, goggles, gloves that protect hands from abrasion. Scaffolding means: working platforms must be even and strong, have railings with a platform height of 1.3 m or more. Clean the workplace after completion.
Instructional-technological map "surface finishing with wallpaper on a non-woven basis"
Toolsmaterials
Equipment
painting knife
plumb line
pencil
metal ruler
plastic bucket
maklovitsa brush
roller
wallpaper brush
clean rag
wallpaper scissors
wallpaper rolls
water
wallpaper glue
scaffold
Instructions and explanations
P wallpaper checker
Make sure the batch number matches on all rolls.
Check appearance rolls.
H cutting wallpaper
Roll out the wallpaper on the table face up.
Cut wallpaper to desired length
The second canvas is cut off, combining the rapport along the edges of the canvases following one after another.
Fold wallpaper sheets one by one or number them on reverse side so that you do not have to adjust the pattern on the wall.
Cut off the wallpaper canvases of the desired length, taking into account the fact that their stock should be 6 cm on top and -4 cm on the bottom.
R wall surface marking
Under the ceiling, you need to make a risk with a pencil, then attach a plumb line to it and make several marks along its entire length.
After that, connect all the marks with a ruler and draw a vertical line from ceiling to floor.
P cooking wallpaper glue
Slowly pour 1 package of glue into gradually stirred water and let it swell. Then mix again and use for wallpapering.
Glue is prepared strictly according to the instructions indicated on the package.
H applying glue to the wall
Diluted glue is applied with a roller or brush directly on the wall to a width of 1-2 canvases.
It should be applied quite thickly, smearing every centimeter of the wall when applied.
P gluing the first sheet
Glue the top of the wallpaper;
Align the left edge of the canvas with the line drawn in pencil to the floor.
Smooth out the leveled and glued left edge of the canvas with a brush or roller so that it sticks well to the wall.
Press the wallpaper from above at the ceiling line across the entire width of the canvas, using a brush and following the contour of the angle between the ceiling and the wall.
Cut off excess wallpaper, if any.
Make sure that no wrinkles or bubbles form on the surface.
H gluing the next sheets of wallpaper end-to-end
A new strip of wallpaper lightly stick to the wall about 5 mm from the previous one.
Move it to the already pasted one, pressing the wallpaper with your palms, at the same time combining the pattern and moving the edges of the canvases end-to-end.
Move the edge of the subsequent sheet tightly to the edge of the already glued one and press it carefully.
The surface should be free of wrinkles and bubbles. In order for the pattern on the canvases to absolutely match, you need to align each panel with respect to the previous one.
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of tools, inventory, fixtures. The tool must be in good working order and used for its intended purpose. The painter must be in special overalls. Scaffolding means: working platforms must be even and strong, have fences with a platform height of 1.3 m or more. Keep the workplace clean. Clean up the workspace after finishing.
Instructional-technological map "Preparation of lime compositions"
Bucket,stir stick
Slaked lime,
water
Visually
Prepare the workplace, check the serviceability of tools, fixtures.
Pour water into a bucket, pour slaked lime
Bucket,
stir stick
Slaked lime,
water
Mix
Bucket,
stir stick
Slaked lime,
water
Visually
Rotate the stick around and mix until smooth.
In a bucket, you should get a creamy lime mass.
Dilute with water and stir
Add water to the bucket with the resulting lime mass to get a saturated water composition
Safety
Before starting work, he must undergo a safety briefing, inspect the workplace and check the correct placement of materials, check the serviceability of inventory, fixtures. The tool must be in good working order and used for its intended purpose. Premises where lime compositions are prepared must be ventilated.
The painter must be in overalls, rubber gloves and goggles, so that lime does not get into the eyes and on the skin of the hands, since lime is alkaline and can damage the skin. Keep the workplace clean. Clean up the workspace after finishing.
PAINTING THE WALLS WITH LIME COMPOSITIONS WITH THE HELP OF A BRUSH»
Nameoperations
Sketches
Tool,
fixtures
Safe working conditions
We prepare the surface
For 1-2 hours before painting with lime compositions, it is advisable to pre-moisten the surface with water.
fly brush
When performing these works, the painter must be in a working uniform made of dense soft tissue, in a headdress, gloves, comfortable shoes with thick soles.
Before starting work, check the suitability of the tool for work, paying attention to the fact that its handles are not loosened and are free of burrs.
Wet the brush with lime
We immerse the brush in a bucket with a lime composition, take it out, let the excess composition drain a little from the brush.
Brush
We apply the composition to the surface
With a fly brush, a small amount of coloring composition is collected from a bucket and applied to the surface with smooth movements, so that the brush touches the surface only with the ends of the hair. The lime composition is applied first - horizontally, then - vertically.
handbrake
Instructional-technological map " PAINTING OF WALLS WITH WATER-EMULSION COMPOSITIONS WITH A ROLLER»
Nameoperations
Sketches
Instructions and technical requirements
Tool, fixtures
Safe working conditions
Prepare the surface
The putty surface is ground with a fine-grained sandpaper or a grater with an abrasive mesh. A grater with an abrasive mesh is applied tightly to the surface and circular or rectilinear movements are performed until the surface is absolutely smooth. Dust is swept with a hair brush.
Fine-grained skin
grater with abrasive mesh.
When performing these works, the painter must be in a working uniform made of dense soft fabric, in a hat, gloves, comfortable shoes with thick soles. When grinding the surface, goggles and a respirator are used. Before starting work, the suitability of the tool for work is checked, paying attention to the ease of rotation of the rollers and the strong fixing of the coatings on the bodies and core of the rollers. The pile of faux fur must be clean and dry. The handles of the brushes should be smooth and comfortable to work with.
Prime the surface
Before applying the primer to the surface with a roller, it is necessary to apply the primer with a brush in hard-to-reach places for the roller. Remove with a brush strips approximately 50 mm wide in inner corners, around doors and above skirting boards.
Brush,
roller,
paint bath
The roller is immersed in the primer, rolled on the ribbed part of the carriage to remove excess primer, then brought to the surface, slightly pressing the roller against the wall, it is rolled with rectilinear movements up and down parallel to the corners and edges. The primer must dry for at least 12 hours.
Take lanes in difficult places
The brush is dipped into the paint by about a third of the length of the bristles, the excess paint is gently squeezed out on the side of the container so that the paint does not drip onto the floor and does not flow down the brush handle onto the hand. Then strips with a width of approximately 50-70 mm are removed with a brush in the inner corners of the walls, around doors and windows and above the baseboards. On the edges of the outer corners, move the brush towards the edge so that the paint does not form on the corner.
Brush,
roller,
paint bath
Apply paint compound
They take a roller, dip it in paint, remove the excess by rolling it in the ribbed part of the bath. Bring the roller to the surface and paint over with stripes overlapping one another to completely cover the surface.
Roller, paint bath
« PREPARATION OF WOODEN SURFACES FOR PAINTING»
Nameoperations
Sketches
Instructions and technical requirements
Tool, fixtures
Safe working conditions
Surface preparation
Clear door leaf from dust and dirt and wipe with a dry rag, knots and resins that have come out after drying the wood are cut down to a depth of 2-3 mm, burrs are removed.
Metal spatula, chisel, rags
Perform work only in special working clothes, with a headgear and gloves.
When working, you need to monitor the serviceability of the handles, the reliability of their fastening.
grease
We apply a putty layer across the creases and damaged areas, grease the profiled parts.
Metal spatula, rubber plate
Cleanup
Greased places are polished with sandpaper, previously fixed on a bar. Grindingrandom movements until a smooth surface is obtained.
Sandpaper,
bar
Priming of greased places
The primer composition is applied with a brush in a thin layer and carefully shaded.When painting and shading, the brush should be held perpendicular to the surface, since only in this case the area of the treated surface will be the largest, and the brush hair will be worked out evenly.
Brush
Instructional-technological map « PREPARATION AND PAINTING OF METAL SURFACES» Nameoperations
Sketches
Instructions and technical requirements
Tool, fixtures
Safe working conditions
Clearing from
rust
Metal surfaces are cleaned of rust, scale and old paint with a wire brush and sandpaper. A brush with a little pressure is attached to a metal surface and repeatedly moved along the structural element, while cleaning rust and paint.
After cleaning with a metal brush, it is finally recommended to clean the surface with sandpaper.
Steel hand brush, sandpaper
Work should be in overalls, gloves, goggles. When working, you need to monitor the serviceability of the handles, the reliability of their fastening.
Primer
Priming of metal surfaces is carried out with a brush so that corrosion does not resume. The surface is primed with natural drying oil or drying oil "Oksol" with the addition of iron minium. Drying oil is applied with a thickness of 15-20 mm. The primer not only creates anti-corrosion protection, but also provides good adhesion. The brush is moved smoothly in the longitudinal direction of the element.
flute brush,
Coloring
small metal surfaces paint with brushes, pipes, window and door devices, grilles, radiators - with handbrake brushes and brushes special purpose. Large surfaces - rollers and spray guns.
flute brush,
hand brush,
special purpose brushes
Instructional-technological map "surface finishing with liquid wallpaper" Toolsmaterials
Equipment
construction level
bucket15l.
capacityto prepare the mixture80 l.
trowel for liquid wallpaper made of plexiglass
plastic spatula
putty knife
transparent grater
paint roller
brush
dry mix liquid wallpaper
water
glitter
scaffold
Technological process
Instructions and explanations
Preparing the surface of the base for applying liquid wallpaper
The surface of the walls is cleaned of oil stains and paints. If there is a nabel, it must be scraped off. Dust off the base.
The surface of the walls is covered with a primer in 2 layers with a break between the 1st and 2nd layer.
Preparing a mixture of liquid
wallpaper
Pour water into the container, add additives (glitter), stir.
Knead the contents of the package and pour into a container, mix thoroughly with your hands until a porridge-like mass is obtained.
Let the mixture stand for 20 minutes
Applying liquid wallpaper
A spatula is used to apply liquid wallpaper.
We take a small amount of liquid wallpaper with our hand and apply it to the working tool.
Application is made from bottom to top or from right to left.
Then, at an angle of 10 - 15 degrees, apply to the surface and smooth
Instructional-technological map "surface finishing DECORATIVE PAINT"Baumass"
Toolsmaterials
Equipment
metal spatula
spatulas
structural rollers
stencils
primer "Universal"
VD AK
d/p Baumass
sandpaper No. 240
gels
wax emulsion
inventory table
spray gun
reflector lamp
scaffold
Technological process
Instructions and explanations
G rutting
primed with "Universal" primer, diluted with water 1:8.
Drawing d / n "Baumass"
Small parts of the mass are taken with a metal trowel and applied to the wall, taking into account the selected pattern.
It is possible to use structural rollers to give the desired surface pattern.
ApplicationVD AK
VD AK, tinted in the desired color, is applied using an airbrush or roller.
Sanding
using sandpaper No. 240 being withdrawn upper layer VD AK before the appearance of the d / n "Baumass", the "depth" of sanding depends on the selected pattern
Ironing
the resulting flashings of the Baumass d / n are ironed with a spatula or metal smooth
When applying the finish layer, you can use both pearlescent gels and a transparent wax emulsion.
Instructional-technological map "surface finishing with decorative paint "TerraNova"
Toolsmaterials
Equipment
roller
grater-comb No. 4
putty knife
metal trowel
applicators
Lacquer TerraNova
Base TerraNova
VD AK
pearlescent or fluorescent gels
inventory table
spray gun
reflector lamp
scaffold
Technological process
Instructions and explanations
Application of VD AK
the material is applied with a spray gun at t from +12 O up to +35 O WITH.
let the surface dry for 2 hours, after tinting the VD AK substrate
Lacquer applicationTerraNova
apply evenly, with a brush or roller, allow the surface to dry no more than 2-3 hours
Application of the TerraNova base
apply TerraNova Base with a trowel or spatula in an even layer
material drying: 6-8 hours
it is possible to use additional decorative effects using pearlescent or fluorescent gels.
30Instruction-technological map "Surface putty"
Toolsmaterials
Equipment
inventory table
scaffold
reflector lamp
Technological process
1
2
3
4
5
6
7
Literature
IN AND. Rudenko . Plastering, puttying and painting works: a practical guide / - Ed. 3rd. - Rostov n / D: Phoenix, 2008. - 251 p. - (Stroyvariant)
V.M. Puntus, I.V. Puntus , Technology of painting works: tutorial/ - Minsk: 2009. - 483 p.
E.D. Belousov, O.S. Vershinin. Painting and plastering works. A practical guide for vocational schools. – M.: Vyssh.shk., 1990. – 270 p.
V.A. Baranovsky, E.A. Bannikov. - Minsk: Modern school, 2009. - 416 p. – (Series "Professional Education")