Paintwork materials. Requirements for paint coatings Requirements for painted metal surfaces
1. This standard applies to paint coatings (hereinafter referred to as coatings) of industrial products and establishes general technical requirements for the selection of coatings for decorative properties.
2. Decorative properties are understood as the properties of the coating that provide its aesthetic perception.
The decorative properties of the coating are characterized by color, gloss, texture and class according to GOST 9.032-74 *.
3. The choice of coating for decorative properties is carried out at the design stage in the process of artistic design of products.
4a. The finishing options developed in the process of artistic design are recorded in the card of the color-texture solution of the product's finishing.
(Introduced additionally, Amendment No. 1).
10. Types of harmonious color combinations are given in.
11. An example of the choice of coatings for decorative properties is given in.
ANNEX 1 Mandatory
COATING CLASSES FOR PRODUCTS
Industrial products group |
Painted surfaces |
Coverage class, not lower |
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Passenger cars of the highest class (type ZIL-117) and large class (type "Chaika"), medium, small and very small class (type "Volga", "Moskvich", "Zhiguli", "Zaporozhets") * |
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Trucks, trailers and semi-trailers |
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Frame, chassis parts |
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Metal parts of the platform |
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Heavy Duty Mining Dump Trucks |
Cabins, units, empennage, battery boxes |
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Outside surfaces of platforms of fuel and oil tanks |
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Frames, corners, chassis |
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Buses ** |
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mainline railways with gauge 1520 (1524) mm: locomotive traction (passenger, post, baggage), electric and diesel trains |
Side walls of locomotive-hauled passenger carriages |
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Side walls of electric train and diesel train cars, as well as mail and baggage cars, roof overhangs, frontal parts of the bodies of the head cars of electric trains |
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Middle part of roofs, car frames, bogies and boiler rooms |
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End walls of car bodies |
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freight main-line railways of 1520 (1524) mm gauge |
External surfaces |
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Construction and road machines, self-propelled, mounted and mobile |
Surfaces of machine parts in the field of view of people (with the exception of surfaces, the coatings of which are used for conservation) |
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Other surfaces of construction and road machines |
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Agreecultural machines. Agreecultural equipment |
Facing parts for agricultural machines |
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Remaining surfaces of agricultural machinery |
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Machine tools, forging and casting machines: |
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machine tools of accuracy classes A, B and C according to GOST 8-82 * |
Main surfaces that define the appearance of machines |
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Visible surfaces, but not defining the appearance |
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* For all-wheel drive vehicles of especially small and medium class, the body coverage is at least III. ** For a small class bus of the "Yunost" type, the class of body coverage is not lower than II. |
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conventional machines, forging and casting machines |
The main surfaces that define the appearance of machines and machines |
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Visible surfaces, but not defining the appearance |
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Surfaces inside machine tools and machines, inaccessible for viewing (surfaces of beds of hydraulic and lubrication equipment, etc.). |
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Main surfaces that define the appearance of the instrument |
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devices for direct communication with a person located in the zone of constant visual perception: large, for example, copying machines, aggregate computing equipment (rack consoles, etc.). |
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medium-sized, for example, calculating machines, desktop keyboard computers, cash registers, analytical instruments - chromatographs, household electronic equipment, etc. |
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small, such as portable typewriters, Felix counting machines, household optical and medical devices |
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Devices that surround a person, but fall into the visual perception zone irregularly: |
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large, for example, panels of auxiliary instrumentation |
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medium, e.g. secondary electronic automatic instruments with a recording and indicating device (potentiometers) |
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small, for example, pressure gauges, voltage stabilizers, relays, etc. |
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Automatic devices, in the maintenance of which a person does not take part: |
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large, for example, wagon scales (platforms); |
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medium, such as meteorological instruments and equipment; |
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small, for example, differential pressure gauges and other devices |
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Notes: 1. When several classes are specified for the same surfaces, the specific class is established by standards or product specifications. 2. Classes of coatings for products in export performance are established according to the standards or technical specifications for the product. |
APPENDIX 2 Recommended
THE MAXIMUM ACHIEVABLE CLASS OF COATINGS FOR ENAMELS AND VARNISHES
Material name |
Shine, coating texture |
Maximum achievable class according to GOST 9.032-74 * |
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Melamine |
Smooth monochromatic |
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ML-1110 in accordance with GOST 20481-80 * |
High gloss |
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ML-197 in accordance with GOST 23640-79 * |
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High-gloss and glossy |
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High gloss |
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ML-1156 in accordance with GOST 5971-78 * |
Glossy |
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ML-1156 black according to GOST 5971-78 * |
Semi-gloss |
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Glossy |
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Glossy and semi-glossy |
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ML-279 OP in accordance with GOST 5971-78 * |
Semi-matte |
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ML-279 in accordance with GOST 5971-78 * |
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Smooth patterned (hammer) |
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Semi-gloss |
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Semi-matte |
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Embossed "Shagreen" |
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Semi-matte |
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Urea |
Smooth monochromatic |
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Glossy |
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Glossy and semi-glossy |
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Semi-gloss |
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Semi-matte |
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Glossy |
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MCh-145 in accordance with GOST 23760-79 * |
Glossy and semi-glossy |
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Pentaphthalic and glyphthalic |
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High glossy |
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PF-163 in accordance with GOST 5971-78 * |
Glossy |
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Semi-matte |
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Semi-gloss |
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Deep matte |
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Nitrocellulose |
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NTs-11 in accordance with GOST 9198-83 * |
High gloss |
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Glossy |
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NTs-25 in accordance with GOST 5406-84 * |
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Glossy |
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NTs-256 in accordance with GOST 25515-82 * |
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NTs-5123 in accordance with GOST 7462-73 * |
Semi-gloss and semi-matt |
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Glossy |
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Semi-gloss |
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NTs-1125 in accordance with GOST 7930-73 * |
Semi-gloss and semi-matt |
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Semi-matte |
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Semi-gloss |
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Semi-matte |
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Varnish NTs-134 with aluminum powder |
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Epoxy and epoxy ester |
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Glossy |
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Glossy and semi-glossy |
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EP-140 in accordance with GOST 24709-81 * |
Semi-gloss |
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EP-51 in accordance with GOST 9640-85 * |
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Semi-gloss and matte |
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EP-773 in accordance with GOST 23143-83 * |
Semi-matte |
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Glossy |
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Glossy and semi-glossy |
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EF-1118 PG in accordance with GOST 5971-78 * |
Semi-gloss |
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EF-1118 PM in accordance with GOST 5971-78 * |
Semi-matte |
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EF-1118 M in accordance with GOST 5971-78 * |
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EP-525 in accordance with GOST 22438-85 * |
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Semi-gloss |
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Semi-gloss |
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Glossy |
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Semi-gloss |
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Glossy |
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Enamels: |
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Glossy |
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PF-188 in accordance with GOST 24784-81 * |
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Semi-gloss |
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Deep mat |
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Semi-matte and semi-gloss |
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PF-218 in accordance with GOST 21227-93 |
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Semi-gloss |
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Semi-gloss |
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Semi-matte |
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KhV-1100 according to TU 6-10-1301-83 |
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Matt and semi-matt |
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Semi-matte |
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Semi-matt and matte |
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XC-119 in accordance with GOST 21824-76 * |
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XC-119 E in accordance with GOST 21824-76 * |
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EP-255 in accordance with GOST 23599-79 * |
Semi-gloss and semi-matt |
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Oil and alkyd styrene |
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Semi-matte |
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Semi-gloss |
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Glossy |
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Unsaturated polyester |
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Glossy |
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High gloss and glossy |
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Polyacrylic |
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Semi-matte |
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Glossy |
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High gloss |
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Glossy |
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Glossy and semi-glossy |
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Semi-matte |
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Glossy |
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Semi-matte |
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Glossy |
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Semi-matte |
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Glossy |
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Glossy |
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Glossy |
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Phenolic |
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Glossy and semi-glossy |
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Semi-matte |
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Rubber |
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Semi-gloss |
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Polyvinyl acetal |
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Organosilicon |
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Semi-gloss |
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KO-88 in accordance with GOST 23101-78 |
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Semi-gloss and semi-matt |
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Semi-matt and matte |
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Smooth monochromatic |
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Semi-gloss |
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Polyurethane |
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High gloss |
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Glossy |
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Alkyd-urethane |
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Glossy |
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Oil |
Embossed "Moire" |
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Semi-matt and matte |
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Bituminous |
Smooth monochromatic |
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Rosin |
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EF-083, EF-083 L |
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Notes: GOST 9.402-80 *
Staining method
Drying method of coatings
Degreasing
Pneumatic spraying
Convective
Phosphating
Passivation
Chemical oxidation
Anodic oxidation
Mechanical cleaning with abrasive paper No. 5-4 in accordance with GOST 10054-82 *
Mechanical cleaning with electrocorundum up to No. 6 in accordance with GOST 3647-80 *
Degreasing
Pneumatic spraying
Convective
Phosphating
Natural
Passivation
Spraying in an electric field
Thermoradiation-convective
Etching
Chemical oxidation
Electrodeposition
Anodic oxidation
Mechanical cleaning with abrasive paper No. 6-5 in accordance with GOST 10054-82 *
Mechanical cleaning with electrocorundum up to No. 12 in accordance with GOST 3647-80 *
Degreasing
Pneumatic spraying
Convective
Phosphating
Natural
Passivation
Spraying in an electric field
Thermoradiation
Etching
Thermoradiation-convective
Chemical oxidation
Electrodeposition
Anodic oxidation
Airless spraying
Mechanical cleaning with abrasive paper No. 25-6 in accordance with GOST 10054-82 *
Hydroblast cleaning with sand no more than 0.5 mm in size
Mechanical cleaning with electrocorundum up to No. 25 in accordance with GOST 3647-80 *
Degreasing
Pneumatic spraying
Phosphating
Passivation
Spraying in an electric field
Etching
Chemical oxidation
Electrodeposition
Anodic oxidation
Airless spraying
Mechanical cleaning with abrasive paper
Solvent vapor exposure
Shot-blasting, shot-blasting, hydrojet cleaning with a shot size not exceeding 0.8 mm
Dipping
Tumbling
Mechanical cleaning with metal brushes
Mechanical cleaning with electrocorundum
* - From January 1, 2006, GOST 9.402-2004 comes into force (hereinafter).
Notes:
1. For coatings with putty, surface preparation operations before painting are not standardized.
2. It is allowed to use other surface preparation operations, except for those indicated in the table, providing the required quality of the painted metal surface in accordance with GOST 9.032-74 * and other methods of painting and drying, ensuring the required quality of the coating.
3. For class IV coatings, the number of the abrasive cloth and electrocorn is not regulated.
APPENDIX 5 Reference
TYPES OF HARMONIOUS COLOR COMBINATIONS
1. The use of the color of paints and varnishes to create the appropriate color solutions for products is determined by the psychological (emotional) and physiological impact of individual colors and color combinations on a person.
When choosing color combinations of coatings, their harmony should be the first and main condition.
2. To obtain harmonious color combinations, it is necessary that there is a certain relationship between the colors (contrast or similarity between colors in hue, lightness or saturation).
3. The relationship between colors is achieved using the principles of choosing color combinations on the color wheel (Fig. 1).
Color circle
F - yellow; ZhO - yellow-orange; O - orange; KO - red-orange; K - red; P - purple; FP - violet-purple; F - purple; C - blue; SZ - blue-green; З - green; ZhZ - yellow-green; I, II, W, IV - color zones
Heck. one
4. When choosing color combinations, the characteristics of four psychological optimal primary colors - yellow (221), red (7), blue (427), green (324) and intermediate - orange, violet-purple, yellow-green - are taken into account.
5. Color combinations are divided into five main groups according to psychophysiological characteristics: contrasting, related, related-contrasting, equitonal, complex.
9. The car is operated in atmospheric conditions of a temperate and tropical climate, it is contaminated with road dust, dirt and is subjected to periodic washing with hot and cold water using brushes. The overhaul period is 3 years, and the car is maintained on a permanent basis.
10. The specified operating conditions are satisfied by paint and varnish coatings obtained on the basis of ML-12 melamine-alkyd enamel, KhV-110 perchlorovinyl enamel.
The coating system, consisting of two layers of ML-12 enamel, applied to the primed surface, is stable in atmospheric conditions of temperate and tropical climates for 3 years.
The coating system, consisting of two layers of XB-110 enamel, applied to a phosphated and primed surface, is also stable in temperate and tropical climates for 3 years.
11. In terms of color, texture, gloss and class of enamel ML-12 and XB-110 meet the requirements: enamel color ML-12 orange (121, 128), enamel XB-110 yellow (285, 286), coatings according to the recommended - smooth , glossy (ML-12), semi-gloss (XB-110), the maximum achievable coating class II for ML-12 enamel and III for XB-110 enamel.
12. Taking into account the level of production of the painting area (production - serial, painting on flow conveyors by pneumatic spraying or spraying in an electric field, drying in thermo-radiation drying chambers at a temperature of 130 ºС), you should choose ML-12 enamel, which is applied by the specified method and has a mode thermo-radiation drying at a temperature of 130 ºС for 20 minutes.
Date of introduction 01.01.78
The standard establishes the terms and definitions used in science, technology and production related to paints and varnishes. The terms established by this standard are mandatory for use in all types of documentation, textbooks, teaching aids, technical and reference literature. The above definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts. There is one standardized term for each concept. The use of synonymous terms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp". For individual standardized terms in the standard, their short forms are indicated as a reference, which are allowed to be used in cases excluding their different interpretation. In the case when the essential features of a concept are contained in the literal meaning of the term, the definition is not given, and a dash is put in the column "Definition". The appendix contains terms and definitions used both in the field of paints and varnishes, and in other fields of science and technology and in production. The standard provides an alphabetical index of the terms it contains. Standardized terms are in bold, their short form is in light, inadmissible synonyms are in italics.
GENERAL CONCEPTS PAINT COATING TECHNOLOGY TYPES OF PAINT COATINGS MAIN PROPERTIES OF PAINT COATINGS TYPES OF FAILURE PAINT COATINGS ALPHABET INFORMATION PRESENTATION |
Definition |
GENERAL CONCEPTS |
1. Coating | According to GOST 9.008 | 2. Paintwork | 2a. Paint system | Multi-layer coating in which each layer has a specific function | 3. Painted surface | According to GOST 28246-89 | Ndp. Substrate | 4. Obtaining paintwork | The technological process, including the operations of preparation of the painted surface, painting and drying | 5. Coloring | Application of paint and varnish material to the painted surface | 5a. Padding | Application of intermediate layers of paint and varnish material that has good adhesion to the surface to be painted and the next layer of paint and varnish and is designed to increase the protective properties of the coating system | 5 B. Putty | Smoothing the painted or painted surface with a putty | 6. Formation of paintwork | The physical or chemical process of coating formation. | Note. An example of a physical process is the evaporation of a solvent, an example of a chemical process is polycondensation, polymerization, polyaddition, etc. | 7. Compatibility of paint layers | The ability of paint layers to form a coating | Compatibility | 8. Revealing paint coat | A layer of paintwork used to identify defects in filler and primer coatings | Revealing layer | 9. Loose paint film | Paintwork separated from the surface to be painted | 10. Outer coating layer | According to GOST 9.008-82 | 11. Texture of paintwork | The structure of the outer layer of the paintwork | 12. Durability of paintwork | The ability of the paintwork to maintain the specified properties | 13. Service life of paintwork | The period during which the paintwork retains the specified properties | 14. Durability of paintwork | The ability of a paint and varnish coating to maintain the specified properties for a given period | 15. Aging of paintwork | The process of irreversible changes in the structure and (or) composition of the paintwork that occurs over time |
TECHNOLOGY FOR PRODUCING PAINT COATINGS |
Staining methods |
16. Dip staining | 17. Bulk staining | 18. Inkjet coloring pouring | 19. Electrodeposition painting | Painting the surface of the product with a water-borne paint and varnish material under the influence of direct current | 20. Auto-deposition staining | Painting metal surfaces with water-dispersive paints and varnishes under the influence of ions formed during metal dissolution | 21. Spray painting | 22. Air spray painting | 23. Airless spray painting | 24. Electrostatic spray painting | 25. Electrostatic spray painting | 26. Airless electrostatic spray painting | 27. Fluidized bed dyeing | 28. Brush painting | 29. Roller dyeing |
Drying methods |
30. Drying paintwork | Drying | 31. Natural drying of the paintwork | Drying the paintwork under normal conditions | 32. Hot drying paintwork | Drying of paintwork using forced heating. | Note. Hot drying can be carried out by induction, convective, thermo-radiation and other heating. | 33. Radiation-chemical drying of paintwork | Drying the paintwork with a stream of accelerated electrons | 34. Photochemical drying of paintwork | UV drying of paintwork | 35. Drying temperature of the paintwork | Temperature ensuring the formation of a paint-and-lacquer coating with specified properties | Drying temperature |
TYPES OF PAINT COATINGS |
By material |
36. Combined coating | A coating in which a paint finish is combined with a metallic or non-metallic inorganic coating | 37. Priming coat | Paint coating applied directly to the surface to be painted | 38. Putty coating | A paint-and-lacquer coating designed to fill irregularities and smooth the painted surface |
By appointment |
39. Protective paintwork | A coating designed to protect the painted surface from the effects of environmental factors | 40. Protective and decorative paintwork | Paintwork designed to protect the painted surface from the effects of environmental factors and give it a decorative look | 41. Conservation paintwork | A paint-and-lacquer coating intended for temporary anticorrosive protection of a painted or painted surface during the production, transportation and storage of products | 42. Electrical insulating paint and varnish coating | 43. Electrically conductive paintwork | 44. Special paintwork | 45. Weatherproof paintwork | 46. Petrol resistant paintwork | 47. Waterproof paintwork | 48. Oil resistant paintwork | 49. Heat-resistant paintwork | 50. Chemically resistant paintwork |
In appearance |
50a. Smooth paint finish | 50b. Embossed paintwork | 50c. Plain paint finish | 50g. Patterned paintwork | Smooth paintwork, the outer layer of which has a specific pattern |
MAIN PROPERTIES OF PAINT COATINGS |
51. Adhesion | According to GOST 28246-89 | 52. Gloss of paintwork | According to GOST 28246-89 | 53. Lightfastness of paintwork | The ability of a paint-and-lacquer coating to maintain the specified properties under the influence of light radiation | 53a. Paint color | 54. Color fastness of paintwork | The ability of the paintwork to retain color under the influence of environmental factors | 55. Grindability of paintwork | The ability of a paint coating to change roughness when abraded | 56. Polishability of paintwork | The ability of a paintwork to restore or increase gloss when treated with polishing compounds | 56a. Impact strength of paintwork | The ability of a paintwork to resist destruction (cracking, flaking) upon impact | 56b. Elasticity of paintwork | The ability of the paintwork to withstand the deformation of the painted surface during bending | Ndp. Flexibility | 56c. Hardness of paint coating | The ability of the paintwork to resist mechanical stress: indentation, scratching | 56g. Paint class | A set of indicators characterizing the quality and appearance of the paintwork |
TYPES OF FAILURE OF PAINT COATINGS |
57. Weathering of paintwork | Erosion damage to paintwork | 58. Dirt retention of paintwork | Ability of paint and varnish coating to retain foreign particles on the surface, which are indelible with water | 59. Chalking paintwork | Destruction of pigmented paints and varnishes, accompanied by the formation of free pigment particles | Chalking | 60. Peeling paintwork | Flaking | 61. Swelling of paintwork | Increase in the volume of paintwork under the influence of environmental factors | Swelling | 62. Film corrosion | Corrosion of painted metal as a result of exposure to an aggressive environment penetrating to its surface through the paintwork | 63. Cracking of paintwork | According to GOST 28246-89 | 64. Dissolution of paintwork | 65. Bubbles on the paintwork |
ALPHABETIC INDEX
Adhesion | 51 | Gloss of paintwork | 52 | Weathered paintwork | 57 | Ndp flexibility | 56b | Padding | 5a | Dirt retention of paintwork | 58 | Durability of paintwork | 14 | Paint class | 56g | Underfilm corrosion | 62 | Chalking | 59 | Chalking paintwork | 59 | Swelling | 61 | Swelling of paintwork | 61 | Dyeing | 5 | Auto-deposition staining | 20 | Airless spray painting | 23 | Airless electrostatic spray painting | 26 | Roller painting | 29 | Fluidized bed dyeing | 27 | Brush painting | 28 | Bulk staining | 17 | Dip staining | 16 | Air spray painting | 22 | Electrostatic spray painting | 25 | Spray painting | 21 | Spray painting | 18 | Electrodeposition painting | 19 | Electrostatic spray painting | 24 | Flaking | 60 | Free paint film | 9 | Painted surface | 3 | Substrate Ndp | 3 | Coating | 1 | Priming coating | 37 | Combined coating | 36 | Coating paint and varnish | 2 | Coating paint and varnish weatherproof | 45 | Petrol-resistant paint and varnish coating | 46 | The coating is paint-and-lacquer waterproof | 47 | Smooth paint-and-lacquer coating | 50a | Protective paint and varnish coating | 39 | Protective and decorative paint-and-lacquer coating | 40 | Coating paint and varnish conservation | 41 | Oil-resistant paint and varnish coating | 48 | Single-color paint and varnish coating | 50c | Embossed paint-and-lacquer coating | 50b | Painting coating | 50g | Special paint and varnish coating | 44 | Heat-resistant paint and varnish coating | 49 | Coating paint and varnish chemically resistant | 50 | Coating paint and varnish electrical insulating | 42 | Conductive paint and varnish coating | 43 | Covering putty | 38 | Polishability of paintwork | 56 | Obtaining paintwork | 4 | Impact strength of paintwork | 56a | Bubbles on the paintwork | 65 | Dissolution of paintwork | 64 | Paint cracking | 63 | Lightfastness of paintwork | 53 | Paint system | 2a | Revealing layer | 8 | The paint layer is revealing | 8 | Outer coating layer | 10 | Compatibility | 7 | Compatibility of paint layers | 7 | Service life of paintwork | 13 | Durability of paintwork | 12 | Aging paintwork | 15 | Drying | 30 | Drying paintwork | 30 | Drying hot paintwork | 32 | Drying natural paintwork | 31 | Radiation-chemical drying of paint-and-lacquer coating | 33 | Photochemical drying | 34 | Hardness of paint coating | 56c | Drying temperature | 35 | Drying temperature of paint coating | 35 | The texture of the paintwork | 11 | Formation of paintwork | 6 | Paint color | 53a | Color fastness of paintwork | 54 | Grindability of paintwork | 55 | Putty | 5 B | Elasticity of paintwork | 56b |
Definition |
Surface treatment |
1. Mechanical treatment of the painted surface | According to GOST 9.008 | Mechanical restoration | 2. Abrasive treatment of the painted surface | According to GOST 23505 | 3. Blasting the painted surface | According to GOST 23505 | Ndp. Abrasive liquid processing | Hydroprocessing | 3a. Liquid abrasive treatment of the painted surface | According to GOST 23505 | Ndp. Waterjet processing | Tumbling | 3b. Liquid treatment of the painted surface | High Pressure Fluid Impact Treatment | 4. Shot blasting of the painted surface | Treatment of the painted surface by the impact action of abrasive materials supplied under the action of centrifugal force | Shot blasting | 5. Shot blasting | Treatment of the painted surface with abrasive materials supplied to the surface by a jet of compressed air | 6. Sandblasting the painted surface | Sandblasting | 7. Flame treatment of the painted surface | Flame treatment | Ndp. Flame treatment | 8. Chemical treatment of the painted surface | Treatment of the painted surface with chemical solutions | 9. Passivation of the painted surface | According to GOST 9.008 | Passivation | 10. Phosphating | According to GOST 9.008 | 11. Etching | According to GOST 9.008 | 12. Degreasing | According to GOST 9.008 | 12a. Chemical activation | According to GOST 9.008 | Ndp. Chemical pickling | 12b. Oxidation | According to GOST 9.008 |
Defects in paintwork |
13. Sagging on paintwork | Thickening of the paintwork on the surface to be painted, formed when the paintwork material runs off and preserved after drying | 14. "Craters" in paintwork | Macroscopic round grooves in the paintwork | 15. (Deleted, Amendment No. 2). | 16. "Pockmarks" on the paintwork | Depressions in the paintwork that do not reach the surface to be painted | 17. "Pores" in the paintwork | Microscopic round through holes in the paintwork | 18. Different shades of paintwork | A defect characterized by the appearance of stains of various shades on the painted surface | 19. Risks on paintwork | A defect in the form of traces of scratches from the abrasive treatment of the painted surface or the lower layers of the paintwork, which appears on the outer layer of the coating | 20. Wrinkling of paintwork | Small folds in the form of regular irregularities with a small amplitude that appear throughout the entire thickness of the paintwork or part of it | 21. Inclusions in paintwork | Foreign particles in the paintwork | 22. "Shagreen" on the paintwork | A superficial defect characterized by the appearance of depressions in the paintwork, resembling specially crafted leather | 23. Waviness on the paintwork | Defect of flat painted surfaces in the form of periodic irregularities with relatively large steps | 24. Changing the color of the paintwork | Deviation of the color characteristics of the paintwork from the norm, arising from the formation or operation | 25. Inhomogeneity of the paintwork pattern | A defect characterized by irregularities in the shape and size of the elements of the pattern of the paintwork on the patterned coatings |
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the Ministry of Chemical Industry of the USSR STANDARD DEVELOPERS: G.A. Mironova (topic leader); V.P. Lapshin, Cand. chem. sciences; G.K. Kozlovtseva; A.T. Shchegoleva; Etc. Sokolov; G.N. Satin; L.V. Sokolov; L.M. Samoilova 2. APPROVED AND PUT INTO EFFECT by the Resolution of the State Committee of Standards of the Council of Ministers of the USSR dated 15.02.77 No. 388 3. INTRODUCED FOR THE FIRST TIME4. Inspection frequency - 5 years5. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS 6. Reissue with Amendments No. 1, 2, approved in March 1983, Post. No. 1303 dated 03.23.83, August 1989, September 1989 (IUS 6-83, 5-89, 12-89)Unified system of protection against corrosion and aging
PAINT COATINGS Groups, technical requirements and designations
Unified, system of corrosion and aging protection. Paint coatings. Groups, technical requirements and designations
GOST 9.032-74
Date of introduction 07/01/1975
This standard applies to paint coatings (hereinafter referred to as coatings) of surface products and establishes groups, technical requirements and designations of coatings. 1. COATING GROUPS
1.1. Depending on the purpose, the coatings are divided into groups, set in table. one.
Table 1
Coating group |
Operating conditions |
Designation of operating conditions |
Weather resistant |
Climatic factors |
According to GOST 9.104-71 |
Waterproof |
Marine, fresh iodine and its vapors |
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Fresh water and its vapors |
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Sea water |
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Special |
X-rays and other types of radiation, deep cold, open flame, biological effects, etc. |
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X-rays and other types of radiation |
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Deep cold (temperature below minus 60 ° С) |
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Open flame |
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Exposure to biological factors |
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Oil-resistant |
Mineral oils and greases, gasoline, kerosene and other petroleum products |
|
Mineral oils and greases |
||
Gasoline, kerosene and other petroleum products |
||
Chemically resistant |
Various chemical reagents |
|
Corrosive gases, vapors |
||
Solutions of acids and acid salts |
||
Solutions of alkalis and basic salts |
||
Solutions of neutral salts |
||
Heat resistant |
Temperature above 60 ° C |
|
Electrical insulating and electrically conductive |
Electric current, voltage, electric arc and surface discharges |
|
Electrical insulating |
||
Electrically conductive |
||
Note. The value of the limiting temperature is added to the designation of the operating conditions of heat-resistant coatings, for example, 8160 ° C.
If necessary, the value of the limiting temperature is added to the designation of the operating conditions of other coatings, for example, 460 ° C. 6/1150 ° c. 9200 ° N
Sec. 1. (Modified edition, Amendment No. 3). 2. TECHNICAL REQUIREMENTS
2.1. Coatings must comply with the requirements set in table. 2.
table 2
Notes:
2. In technically justified cases, it is allowed to use high-gloss coatings for III-IV classes, glossy - for V-VII. At the same time, the standards for high-gloss coatings of III-IV classes must correspond to the standards for glossy coatings, glossy V-VII classes - for semi-matt ones.
3. For products with an area of the painted surface less than 1 for I-III classes, the number of inclusions is recalculated for this area, if not an integer number is obtained, then the value is rounded up. The table shows the size of one inclusion. When assessing the coating, all inclusions visible under the conditions of clause 2.6 are taken into account. For coatings of all classes, a different number of inclusions is allowed, provided that the size of each inclusion and the total size of the inclusions does not exceed the one indicated for this class in the table.
4. Allowed for IV-VII classes separate surface irregularities due to the condition of the painted surface.
5. It is allowed for cast products weighing more than 10 tons to increase the waviness of the coatings by 2 mm for III - IV classes.
6. Allowed for welded and riveted products with a painted surface of more than 5 increase in the waviness of the coating by 2.5 mm for class III, by 3.5 mm for classes IV-VI
7. It is allowed to apply the classification and designation according to the normative and technical documentation if the specificity of the painted non-metallic materials does not allow characterizing the coating class according to table. 2.
(Modified edition, Amendment No. 4). 2.2. Coating defects affecting the protective properties of the coating (punctures, craters, wrinkling, etc.) are not allowed. 2.3. Requirements for the surface of the metal to be painted are given in the mandatory Appendix 2.
Requirements for non-metallic painted surfaces are set in the standards or technical specifications for the product. 2.4. Requirements for the roughness of the primed or filled surface are given in reference annex 2a.2.5. The requirements for the gloss of the coatings are given in the recommended appendix 3.2.6. Controls are carried out in daylight or artificial diffused light, at a distance of 0.3 m from the object of examination. The norms of artificial lighting are taken according to SNiP II-A.9-71.2.7. Methods for determining the gloss and the presence of coating defects are given in the recommended Appendix 4. The evaluation of the shagreening by the profilograph-profilometer is given in Appendix 5.
(Modified edition, Amendment No. 4).
2.8. The quality control of the coating is allowed to be carried out according to a sample manufactured and approved in accordance with the requirements of standards or technical specifications for the product.
Sec. 2. (Modified edition, Amendment No. 3). 3. DESIGNATION OF COATINGS
3.1. The designation of the coatings is recorded in the following order:
a) designation of the paint and varnish material of the outer layer of the coating in accordance with GOST 9825-73:
b) the class of coverage according to table. 2 of this standard or according to the relevant normative and technical documentation with an indication of its designation;
c) designation of operating conditions:
- in terms of the impact of climatic factors - a group of operating conditions according to GOST 9.104-79;
- in terms of exposure to special environments - according to table. 1 of this standard.
3.2. It is allowed in the designation of the coating, instead of the paint and varnish material of the outer layer of the coating, to write down the designation of paint and varnish materials in the technological sequence of application (primer, putty, etc.) with an indication of the number of layers or designate the coating in accordance with standards or specifications.
(Modified edition, Amendment No. 3). 3.3. The designation of the paintwork material, the coating class and the designation of the operating conditions are separated by dots. When exposed to various operating conditions, their designations are separated by a dash. Examples of the designation of coatings are given in table. 3.
Table 3
Coating designation |
Coating characteristic |
Enamel ML-152 blue. II.U1 |
Coating with ML-152 blue enamel according to class II, operated in the open air of a temperate macro-climatic region |
Enamel XC-710 gray. Varnish XC-76.IV.7 / 2 |
Coating with gray enamel XC-710, followed by varnishing with varnish XC-76 according to class IV, operated when exposed to acid solutions |
Enamel XB-124 blue. V.7 / 1-T2 |
Coating with blue enamel XB-124 according to class V, operated under a canopy in an atmosphere polluted with gases from chemical and other industries, in a tropical dry macroclimatic region |
FL-03k brown primer. VI.UZ |
Primer coatings FL-03k according to class VI, operated in a closed room with natural ventilation without artificially controlled climatic conditions in a temperate macroclimatic region |
Enamel PF-115 dark gray 896.III.U1 |
Coating with dark gray 896 enamel PF-115 according to class III, used in the open air of a temperate macroclimatic region |
(Modified edition, Amendment No. 3.4).
3.4. In the designation of coatings, it is allowed to indicate special operating conditions by the full name.
3.5. If the painted surface is simultaneously or alternately in different operating conditions, then they are all indicated in the designation. In this case, the main operating condition is put in the first place.
3.6. If the paintwork is preceded by a metallic or non-metallic inorganic coating, then their designations are separated by a fraction line, and the designation of the paintwork is placed in second place. For example, a cadmium coating, 6 microns thick, followed by painting with red-brown polyvinyl butyral enamel VL-515 according to class III, for the operation of the coating when exposed to oil products:
Kd6 / VL-515 enamel red-brown.III.6 / 2
(Modified edition, Amendment No. 3).
Appendix 1. (Deleted, Amendment No. 3).
APPENDIX 2
Mandatory
Requirements for painted metal surfaces
Notes:
1. The "-" sign indicates that the use of coatings for this class is unacceptable or economically impractical.
2. For all classes of coatings, nicks, uneven cut edges, sharp edges and corners at the transition from one section to another are not allowed.
3. When painting cast parts weighing more than 10 tons, an increase in non-flatness by 2 mm is allowed for III-VI classes.
4. For products with a painted surface of more than 5, it is allowed to increase the non-flatness by 2.5 mm for class III, by 3.5 mm for classes IV-VI.
5. When painting cast parts weighing more than 5 tons for III and IV classes, it is allowed to increase the roughness of the surface to be putty up to 630 microns.
6. For class I coating only local filling is allowed.
7. Individual surface irregularities are understood as irregularities with dimensions (length or width) not exceeding 20 mm.
8 Requirements for surface non-flatness are given for flat surfaces with a maximum dimension of more than 500 mm. When assessing non-flatness of the surface, individual irregularities are not taken into account.
9. For surfaces to be putty, under class III coatings, the presence of individual irregularities up to 1 mm in height is allowed.
(Modified edition, Amendment No. 3.4). APPENDIX 2a
Reference
Requirements for the roughness of the primed or filled surface for different classes of coatings
Note. The "-" sign indicates that the use of coatings for this class is unacceptable or economically impractical.
(Modified edition, Amendment No. 3). APPENDIX 3
Recommended
Gloss requirements for coatings
Gloss level,%, for coatings |
||||||||||
embossed |
||||||||||
monochromatic |
patterned (hammer) |
"moire" |
"shagreen" |
|||||||
high- |
glossy, in |
semi-glossy |
semi-matt |
deep matte |
glossy |
semi-glossy |
semi-matt |
semi-gloss |
||
No more than 3 |
||||||||||
(Modified edition, Amendment No. 3)
Methods for determining gloss and coating defects
Appearance indicator |
Method of determination |
Gloss meter FB-2 on products or witness samples with a coating obtained according to the technology adopted for products, or visually by comparing with a sample approved in accordance with NTD for coatings |
|
Inclusions: |
Visually |
Visually by comparison with a sample approved in accordance with the NTD for coatings, during arbitration with a profiler-profiler of type 1 according to GOST 19300-86 or other devices of a similar type |
|
Risks, touches |
Visually, by comparison with a sample approved in accordance with NTD for coatings |
Inhomogeneity of the pattern |
|
Multi-shade |
|
Waviness of the coating |
Straight ruler, 500 mm long, placed with an edge on the surface to be tested. Use another ruler or feeler gauge to measure the maximum clearance between the surface and the ruler. The ruler is installed in such a way that the greatest waviness is determined on the tested surface. |
(Modified edition, Amendments No. 3, 4). APPENDIX 5
Recommended
Evaluation of shagreening by a profilograph-profilometer
The evaluation of the shagreening by the profilograph-profilometer of the coating surface is carried out in accordance with the instructions for the device with a maximum sensor stroke length of 40 mm. Recommended vertical zoom for recording 2000-4000 times, horizontal - 4 times.
Shagreen is characterized by a height h and a base t of irregularities. The profilogram is used to determine the average height and average base in millimeters for the five maximum protrusions: where - the height of the irregularities at five points; where is the base of irregularities at five points.
The estimation of the shagreen value is given in the table.
(Introduced additionally, Amendment No. 4).
Standards> GOST, SNiP, SP, TU
Unified system of protection against corrosion and aging
PAINT COATINGS
Groups, technical requirements and designations
Unified, system of corrosion and aging protection. Paint coatings. Groups, technical requirements and designations
GOST 9.032-74
Date of introduction 07/01/1975
This standard applies to paint coatings (hereinafter referred to as coatings) of surface products and establishes groups, technical requirements and designations of coatings.
1. COATING GROUPS
1.1. Depending on the purpose, the coatings are divided into groups, set in table. one.
Table 1
Coating group |
Operating conditions |
Designation of operating conditions |
Weather resistant |
Climatic factors |
According to GOST 9.104-71 |
Waterproof |
Marine, fresh iodine and its vapors |
|
Fresh water and its vapors |
4 /1 |
|
Sea water |
||
Special |
X-rays and other types of radiation, deep cold, open flame, biological effects, etc. |
|
X-rays and other types of radiation |
||
Deep cold (temperature below minus 60 ° С) |
||
Open flame |
||
Exposure to biological factors |
||
Oil-resistant |
Mineral oils and greases, gasoline, kerosene and other petroleum products |
|
Mineral oils and greases |
||
Gasoline, kerosene and other petroleum products |
||
Chemically resistant |
Various chemical reagents |
|
Corrosive gases, vapors |
||
Solutions of acids and acid salts |
||
Solutions of alkalis and basic salts |
||
Solutions of neutral salts |
||
Heat resistant |
Temperature above 60 ° C |
|
Electrical insulating and electrically conductive |
Electric current, voltage, electric arc and surface discharges |
|
Electrical insulating |
||
Electrically conductive |
||
Note. The value of the limiting temperature is added to the designation of the operating conditions of heat-resistant coatings, for example, 8 160
° N
If necessary, the value of the limiting temperature is added to the designation of the operating conditions of other coatings, for example, 4 60 ° N 6/1 150 ° c. 9 200 ° N
Sec. 1. (Modified edition, Amendment No. 3).
2. TECHNICAL REQUIREMENTS
2.1. Coatings must comply with the requirements set in table. 2.
table 2
Notes:
2. In technically justified cases, it is allowed to use high-gloss coatings for III-IV classes, glossy - for V-VII. At the same time, the standards for high-gloss coatings of III-IV classes must correspond to the standards for glossy coatings, glossy V-VII classes - for semi-matt ones.
3. For products with a surface area of less than 1 for I - III classes, the number of inclusions is recalculated for a given area, if not an integer number is obtained, then the value is rounded towards a larger number. The table shows the size of one inclusion. When assessing the coating, all inclusions visible under the conditions of clause 2.6 are taken into account. For coatings of all classes, a different number of inclusions is allowed, provided that the size of each inclusion and the total size of the inclusions does not exceed the one indicated for this class in the table.
4. Allowed for IV-VII classes separate surface irregularities due to the condition of the painted surface.
5. It is allowed for cast products weighing more than 10 tons to increase the waviness of the coatings by 2 mm for III - IV classes.
6. Allowed for welded and riveted products with a painted surface of more than 5an increase in the waviness of the coating by 2.5 mm for class III, by 3.5 mm for classes IV-VI
7. It is allowed to apply the classification and designation according to the normative and technical documentation if the specificity of the painted non-metallic materials does not allow characterizing the coating class according to table. 2.
(Modified edition, Amendment No. 4).
2.2. Coating defects that affect the protective properties of the coating (punctures, craters, wrinkling, etc.) are not allowed.
2.3. Requirements for the surface of the metal to be painted are given in the mandatory Appendix 2.
Requirements for non-metallic painted surfaces are set in the standards or technical specifications for the product.
2.4. Requirements for the roughness of a primed or filled surface are given in reference annex 2a.
2.5. The gloss requirements for coatings are given in Recommended Appendix 3.
2.6. Controls are carried out in daylight or artificial diffused light, at a distance of 0.3 m from the object of examination. The norms of artificial lighting are taken according to SNiP II -A.9-71.
2.7. Methods for determining the gloss and the presence of coating defects are given in the recommended Appendix 4. The evaluation of the shagreening by the profilograph-profilometer is given in Appendix 5.
(Modified edition, Amendment No. 4).
2.8. The quality control of the coating is allowed to be carried out according to a sample manufactured and approved in accordance with the requirements of standards or technical specifications for the product.
Sec. 2. (Modified edition, Amendment No. 3).
3. DESIGNATION OF COATINGS
3.1. The designation of the coatings is recorded in the following order:
a) designation of the paint and varnish material of the outer layer of the coating in accordance with GOST 9825-73:
b) the class of coverage according to table. 2 of this standard or according to the relevant normative and technical documentation with an indication of its designation;
c) designation of operating conditions:
- in terms of the impact of climatic factors - a group of operating conditions according to GOST 9.104-79;
- in terms of exposure to special environments - according to table. 1 of this standard.
3.2. It is allowed in the designation of the coating, instead of the paint and varnish material of the outer layer of the coating, to write down the designation of paint and varnish materials in the technological sequence of application (primer, putty, etc.) with an indication of the number of layers or designate the coating in accordance with standards or specifications.
(Modified edition, Amendment No. 3).
3.3. The designation of the paintwork material, the coating class and the designation of the operating conditions are separated by dots. When exposed to various operating conditions, their designations are separated by a dash. Examples of the designation of coatings are given in table. 3.
Table 3
Coating designation |
Coating characteristic |
Enamel ML-152 blue. II .U1 |
Blue enamel coating ML-152 II class, operated in the open air of a temperate macro-climatic region |
Enamel XC-710 gray. Varnish XC-76.IV.7 / 2 |
Coating with gray enamel XC-710, followed by varnishing with varnish XC-76 according to class IV, operated when exposed to acid solutions |
Enamel XB-124 blue. V .7 / 1-T2 |
Coating with blue enamel XB-124 according to class V, operated under a canopy in an atmosphere polluted with gases from chemical and other industries, in a tropical dry macroclimatic region |
FL-03 primer to brown. VI.UZ |
Primer coatings FL-03k according to class VI, operated in a closed room with natural ventilation without artificially controlled climatic conditions in a temperate macroclimatic region |
Enamel PF-115 dark gray 896. III .Y1 |
Coating with dark gray 896 enamel PF-115 according to class III, used in the open air of a temperate macroclimatic region |
(Modified edition, Amendment No. 3.4).
3.4. In the designation of coatings, it is allowed to indicate special operating conditions by the full name.
3.5. If the painted surface is simultaneously or alternately in different operating conditions, then they are all indicated in the designation. In this case, the main operating condition is put in the first place.
3.6. If the paintwork is preceded by a metallic or non-metallic inorganic coating, then their designations are separated by a fraction line, and the designation of the paintwork is placed in second place. For example, a cadmium coating, 6 microns thick, followed by painting with red-brown polyvinyl butyral enamel VL-515 according to class III, for the operation of the coating when exposed to oil products:
Kd6 / VL-515 enamel red-brown. III .6 / 2
(Modified edition, Amendment No. 3).
Appendix 1. (Deleted, Amendment No. 3).
APPENDIX 2
Mandatory
Requirements for painted metal surfaces
Notes:
1. The "-" sign indicates that the use of coatings for this class is unacceptable or economically impractical.
2. For all classes of coatings, nicks, uneven cut edges, sharp edges and corners at the transition from one section to another are not allowed.
3. When painting cast parts weighing more than 10 tons, an increase in non-flatness by 2 mm is allowed for III-VI classes.
4. Allowed for products with a painted surface of more than 5an increase in non-flatness by 2.5 mm for class III, by 3.5 mm for classes IV-VI.
5. When painting cast parts weighing more than 5 tons for III and IV classes, it is allowed to increase the roughness of the surface to be putty up to 630 microns.
6. For class I coating only local filling is allowed.
7. Individual surface irregularities are understood as irregularities with dimensions (length or width) not exceeding 20 mm.
8 Requirements for surface non-flatness are given for flat surfaces with a maximum dimension of more than 500 mm. When assessing non-flatness of the surface, individual irregularities are not taken into account.
9. For surfaces to be putty, under class III coatings, the presence of individual irregularities up to 1 mm in height is allowed.
(Modified edition, Amendment No. 3.4).
APPENDIX 2a
Reference
Requirements for the roughness of the primed or filled surface for different classes of coatings
Gloss level,%, for coatings |
||||||||||
smooth |
embossed |
|||||||||
monochromatic |
patterned (hammer) |
"moire" |
"shagreen" |
|||||||
high- |
glossy, in |
semi-glossy |
semi-matt |
matte |
deep matte |
glossy |
semi-glossy |
semi-matt |
matte |
semi-gloss |
More than 59 |
59 to 50 |
49 to 37 |
36 to 20 |
19 to 4 |
No more than 3 |
|||||
Inclusions: |
|
|||||||||
Shagreen |
Visually by comparison with a sample approved in accordance with the NTD for coatings, during arbitration with a profiler-profiler of type 1 according to GOST 19300-86 or other devices of a similar type |
|||||||||
Risks, touches |
Visually, by comparison with a sample approved in accordance with NTD for coatings |
|||||||||
Drips |
Also |
|||||||||
Inhomogeneity of the pattern |
||||||||||
Multi-shade |
||||||||||
Waviness of the coating |
Straight ruler, 500 mm long, placed with an edge on the surface to be tested. Use another ruler or feeler gauge to measure the maximum clearance between the surface and the ruler. The ruler is installed in such a way that the greatest waviness is determined on the tested surface. |
|||||||||
(Modified edition, Amendments No. 3, 4).
Evaluation of shagreening by a profilograph-profilometer
The evaluation of the shagreening by the profilograph-profilometer of the coating surface is carried out in accordance with the instructions for the device with a maximum sensor stroke length of 40 mm. Recommended vertical zoom for recording 2000-4000 times, horizontal - 4 times.
Shagreen is characterized by a height h and a base t of irregularities. The profilogram is used to determine the average height and average base in millimeters for the five maximum protrusions:
where >>
1,7
>>
1,0
>>
1,0
(Introduced additionally, Amendment No. 4).
PAINT COATINGS
Paints and varnishes (oil and enamel paints, as well as nitro enamels) are used for protective and decorative purposes.
Oil paints, prepared with oils and drying oils, are produced in different colors in a pasty form. Before use, they are diluted with linseed oil to a working viscosity and applied to the product with a brush or spray bottle. Oil paint coatings have a low gloss.
Enamel paints are prepared on varnishes; distinguish between oil enamels, alcohol and nitro enamels prepared on varnishes of cellulose ethers.
The enamels are produced ready-to-use. Oil enamels are applied with a brush or a spray bottle, and nitro enamels - mainly with a spray bottle, as they dry quickly.
Enamel coatings are distinguished by good gloss and increased hardness, resistant to temperature changes from -40 to + 60 ° C.
GROUPS, TECHNICAL REQUIREMENTS AND CLASSES OF PAINT COATINGS
GOST 9.032-74 applies to paint coatings (hereinafter referred to as coatings) of product surfaces and establishes groups, technical requirements and designations of coatings.
Depending on the purpose, the coatings are divided into groups (Table 1).
Classes of paint and varnish coatings and requirements for them are given in table. 2; requirements for the surface of the painted metal - in table. 3; requirements for the gloss of coatings - in table. 4.
1. Groups of paints and varnishes
Coating group | Operating conditions | Designation of operating conditions |
Weather resistant | Climatic factors | According to GOST 9.104-79 |
Waterproof | Sea, fresh water and its vapors | 4 |
Fresh water and its vapors | 4/1 | |
Sea water | 4/2 | |
Special | X-rays and other types of radiation, deep cold, open flame, biological effects, etc. | 5 |
X-rays and other types of radiation | 5/1 | |
Deep cold (temperature below minus 60 ° С) | 5/2 | |
Open flame | 5/3 | |
Exposure to biological factors | 5/4 | |
Oil-resistant | Mineral oils and greases, gasoline, kerosene and other petroleum products | 6 |
Mineral oils and greases | 6/1 | |
Gasoline, kerosene and other petroleum products | 6/2 | |
Chemically resistant | Various chemical reagents | 7 |
Corrosive gases, vapors | 7/1 | |
Solutions of acids and acid salts | 7/2 | |
Solutions of alkalis and basic salts | 7/3 | |
Solutions of neutral salts | 7/4 | |
Heat resistant | Temperature above 60 ° C | 8 |
Electrical insulating and electrically conductive | Electric current, voltage, electric arc and surface discharges | 9 |
Electrical insulating | 9/1 | |
Electrically conductive | 9/2 |
Note... The value of the limiting temperature is added to the designation of the operating conditions of heat-resistant coatings, for example, 8 160 ° C.
If necessary, the value of the limiting temperature is added to the designation of the operating conditions of other coatings, for example, 4 60 ° C, 6/1 150 ° C, 9 200 ° C.
2. Classes of paint and varnish coatings and technical requirements for them (according to GOST 9.032-74)
Notes:
2. In technically justified cases, it is allowed to use high-gloss coatings for III-IV classes, glossy - for V-VII. At the same time, the standards for high-gloss coatings of III-IV classes must correspond to the standards for glossy coatings, glossy V-VII classes - for semi-matt ones.
3. For products with an area of the painted surface of less than 1 m 2 for classes I-III, the number of inclusions is recalculated for this area, if not an integer number is obtained, then the value is rounded up. The table shows the size of one inclusion. When assessing the coating, take into account all inclusions visible under the conditions that the control is carried out in daylight or artificial diffused light, at a distance of 0.3 m from the object of examination. The norms of artificial lighting are taken according to SNiP II-A.9-71. For coatings of all classes, a different number of inclusions is allowed, provided that the size of each inclusion and the total size of the inclusions does not exceed the one indicated for this class in the table.
4. Allowed for IV-VII classes individual surface irregularities due to the condition of the painted surface.
5. It is allowed for cast products weighing more than 10 tons to increase the waviness of the coatings by 2 mm for III-VI classes.
6. It is allowed for welded and riveted products with a painted surface of more than 5 m 2 an increase in the waviness of coatings by 2.5 mm for class III, by 3.5 mm for classes IV-VI.
7. It is allowed to apply the classification and designation according to the normative and technical documentation if the specificity of the painted non-metallic materials does not allow characterizing the coating class according to table. 2.
3. Requirements for painted metal surfaces (according to GOST 9.032-74)
Notes:
1. The "-" sign indicates that the use of coatings for this class is unacceptable or economically impractical.
2. For all classes of coatings, nicks, uneven cut edges, sharp edges and corners at the transition from one section to another are not allowed.
3. When painting cast parts weighing more than 10 tons, an increase in non-flatness by 2 mm is allowed for III-VI classes.
4. An increase in non-flatness by 2.5 mm for class III, by 3.5 mm for classes IV-VI is allowed for products with a painted surface of more than 5 m 2.
5. When painting cast parts weighing more than 5 tons for III and IV classes, an increase in the roughness of the surface to be putty up to 630 microns is allowed.
6. For class I coatings only local filling is allowed.
7. Individual surface irregularities are understood as irregularities with dimensions (length or width) not exceeding 20 mm.
8. Requirements for surface non-flatness are given for flat surfaces with a maximum dimension of more than 500 mm. When assessing surface non-flatness, individual irregularities are not taken into account.
9. For surfaces to be putty, under class III coatings, the presence of individual irregularities up to 1 mm in height is allowed.
4. Requirements for the gloss of coatings
DESIGNATION OF PAINT COATINGS
Covered designation is written in the following order:
Designation of the paint and varnish material of the outer layer of the coating in accordance with GOST 9825-73;
- coverage class according to table. 2 in the section "GROUPS, TECHNICAL REQUIREMENTS AND CLASSES OF PAINT COATINGS" or according to the corresponding normative and technical documentation with an indication of its designation;
- designation of operating conditions:
in terms of the impact of climatic factors - a group of operating conditions according to GOST 9-104-79;
in terms of exposure to special environments - according to table. 1 in the section "GROUPS, TECHNICAL REQUIREMENTS AND CLASSES OF PAINT COATINGS".
It is allowed in the designation of the coating, instead of the paint and varnish material of the outer layer of the coating, to write down the designation of paint and varnish materials in the technological sequence of application (primer, putty, etc.) with an indication of the number of layers or designate the coating in accordance with standards or specifications.
The designation of the paint and varnish material, the coating class and the designation of the operating condition are separated by dots. When exposed to various operating conditions, their designations are separated by a dash. Examples of the designation of coatings are given in table. one.
Designation coverings | Coating characteristic |
Enamel ML-152 blue. II.U1 | Coating with ML-152 blue enamel of class 11, operated in the open air of a temperate macro-climatic region |
Enamel XC-710 gray. Varnish HS-76.IV.7 / 2 | Coating with gray enamel XC-710, followed by varnishing with varnish XC-76 according to class IV, operated when exposed to acid solutions |
Enamel XV-124 blue.V.7 / 1-T2 | Coating with blue enamel XB-124 according to class V, operated under a canopy in an atmosphere polluted with gases from chemical and other industries, in a tropical dry macroclimatic region |
Primer FL-03k brown.VI.U3 | Primer coatings FL-03k according to class VI, operated in a closed room with natural ventilation without artificially controlled climatic conditions in a temperate macroclimatic region |
Enamel PF-115 dark gray 896.III.U1 | Coating with dark gray 896 enamel PF-115 according to class III, used in the open air of a temperate macroclimatic region |
In the designation of coatings, it is allowed to indicate special operating conditions by the full name.
If the painted surface is simultaneously or alternately in different operating conditions, then they are all indicated in the designation. In this case, the main operating condition is put in the first place.
If the paintwork is preceded by a metallic or non-metallic inorganic coating, then their designations are separated by a fraction line, and the designation of the paintwork is placed in second place.
For example, a cadmium coating, 6 microns thick, followed by painting with red-brown polyvinyl butyral enamel VL-515 according to class III, for the operation of the coating when exposed to oil products:
Kd6 / VL-515 enamel red-brown. III.6 / 2
GROUPS OF OPERATING CONDITIONS FOR PAINT COATINGS
GOST 9.104-79 applies to varnish paint coatings of products and establishes groups of operating conditions for coatings of macroclimatic regions and categories of placement in accordance with GOST 15150-69.
The operating conditions of products with coatings (Table 1) are established depending on the resistance of the coatings to the effects of a combination of climatic factors, the values of which are due to the normal values in the open air of various macroclimatic regions and the categories of placement of painted surfaces.
1. Operating conditions of coatings (according to GOST 9.104-79)
Parameters of climatic factors characterizing macroclimatic regions according to GOST 15150-69 are established by GOST 9.039-74, GOST 16350-80, GOST 24482-80.
Compliance with previously adopted designations to designations of operating conditions according to table. 2.
2. Compliance with previously adopted designations
designations of operating conditions according to GOST 9.104-79