ORDER OF LENIN GLAVMOSSTROY AT
MOSGORISPOLKOM

MOSORGSTROY

TYPICAL TECHNOLOGICAL CARD
ONADHESIVE COLORING OF WALLS AND CEILINGS

Moscow - 1983

Typical routing developed by the design and technology department finishing works Mosorgstroy trust (L.K. Nemtsyn, A.N.Strigina) and agreed with the Department of finishing works of Glavmosstroy (V.I. Malin).

The card indicates the technological sequence of work with glue painting, there are sections on safety, organization of the workplace, the quality of work performed. The standard set of tools and accessories is given.

Feedback and comments on the standard technological map should be sent to the address: Moscow, 113095, B. Polyanka, 61A, Mosorgstroy Trust of Glavmosstroy.

1 AREA OF USE

1.1. The technological map is developed for the adhesive coating of walls and ceilings, which is used in the decoration of residential, civil and industrial buildings and structures.

1.2. The composition of the works considered by the map includes:

preparation of surfaces of building structures for painting;

painting the surfaces of building structures inside the premises with glue paint.

1.3. Type of painting (simple, improved, high quality), as well as painting colors various premises set by the project.

2. ORGANIZATION AND TECHNOLOGY OF THE CONSTRUCTION PROCESS

2.1. Indoor painting should be done after the completion of all general construction and special works, with the exception of parquet flooring, linoleum stickers, and synthetic flooring.

Before starting the production of painting work at a construction site, it must be carried out, in accordance with the requirements of SNiP III -21-73 "Finishing coatings of building structures", acceptance of surfaces with the participation of work contractors and foremen.

2.2. Surface preparation and painting is allowed at an air temperature of at least 10° С and relative air humidity not more than 70%; the moisture content of the surface of structures should be no more than 8%.

Table 1

Preparation of the surface of building structures for painting

2.3. Requirements for surfaces to be prepared for painting (GOST 22841-72)

	Permissible deviations						Limit sizes of local defects, mm
	Surfaces from plane	Planes from vertical (walls) or horizontal (ceilings)	Husks, ussenki, window and door slopes, pilaster		Slope from design position in width
							shells		Sags and depressions
							diameter	depth
Improved coloration	No more than 2 irregularities with a depth (height) of up to 3 mm	1 mm for 1 m of height (length), but not more than 10 mm for the entire height (length) of the room	1 mm per 1 m of height (length), but not more than 5 mm for the entire element	7 mm	3 mm	3 mm
High quality painting	No more than 2 irregularities with a depth (height) up to 2 mm incl.	1 mm for 1 m of height (length), but not more than 5 mm for the entire height (length)	1 mm per 1 m of height (length), but not more than 3 mm for the entire element	5 mm	2 mm	2 mm

2.4. It is allowed to prepare the surfaces of building structures and their junctions for painting (corners, abutments, joints) that do not have deviations from the design position given in Table. , as well as through and shrinkage cracks, opened to a width of more than 3 mm. The number of local defects (shells, sagging, depressions) on any part of the surface with an area of ​​200 × 200 mm should not exceed five.

2.5. The surfaces to be prepared for painting must be free from dirt, stains and efflorescence. The surfaces of industrial products must meet the requirements of the standards for these products. Plastered structures should not have plaster delamination from the surface of structures, traces of a trowel, or mortar flows. Surfaces lined with dry sheets gypsum plaster should not have:

violations of sheet fastening;

detachment of cardboard from gypsum from the end of the sheet by more than 20 mm;

tearing cardboard with exposed gypsum to a length of more than 30 mm;

more than two broken corners at the joint of sheets over the entire surface and more than one broken corner in one joint.

Surfaces lined with asbestos-cement sheets, subject to preparation for painting, should not have pits, scrapes, sagging, curvatures.

2.6. When preparing surfaces for painting, the following technological operations should be performed:

surface cleaning;

priming of the cleaned surface;

filling cracks and cavities;

partial lubrication of irregularities on the surface;

grinding greased places;

first solid putty;

grinding;

second putty, sanding.

2.7. Clean the surfaces and cracks on it from dust, dirt, splashes and streams of solution using metal scrapers, flakes, artificial pumice, fixed in a holder, or a hinged float (Fig.,). Fat spots are washed with a 2% hydrochloric acid solution using a brush. Efflorescence on the surface is swept away with brushes, the cleaned areas are washed and the surface is dried to a moisture content of no more than 8%.

A soapy primer at a construction site is prepared from a concentrated base (jelly) produced by the Stroydetal plant of the Mosotdelprom trust in the form of briquettes weighing 1 kg. When the jelly is dissolved in water, a homogeneous, precipitation-free liquid primer should be formed. Jelly is used for 10 days in summer and 20 days in winter conditions... To prepare the primer, one weight part of the jelly is cut, filled with two parts of heated water. Then the composition is stirred until the jelly is completely dissolved, add 3 parts cold water and mix thoroughly again. Before use, the primer is filtered through a sieve with 625 holes / cm 2. The primer should be uniform, without traces of delamination and undissolved soap bars. Apply a primer mechanized way using an electrospray gun. To obtain a uniform layer of primer, the fishing rod is moved along the surface at a distance of 0.75 m from it, while simultaneously making smooth circular movements in a spiral. For small volumes of work, the primer is applied using brushes.

2.9. Large cracks are embroidered (Fig.), Cleaned and dedusted, then filled with putty to a depth of at least 2 mm, and cavities and irregularities are filled with putty and smoothed with a metal spatula "for a sdir" (Fig.). The putty areas are cleaned and sanded with a sandpaper using a hinged float, followed by dust removal. Grinding of the greased and filled places is carried out after finishing the greasing of the surface and its complete drying.

2.10. The putty used to fill cracks, cavities and smooth surfaces should be a homogeneous non-exfoliating mass, possess the property of strong adhesion to the surface, easily level, and not leave grains and scratches on the surface to be treated. The putty is delivered to the construction site packed in plastic bags weighing 15 kg. At the place of work, the putty is passed for grinding in a CO-116 paint grinder (if necessary).

The first full filler should be done with a filler that is different in color from the first primer layer and the partial grease layer.

The putty is applied in a uniform continuous layer 2-3 mm thick with a metal or plastic spatula, followed by smoothing and removing excess putty until the gaps of the lower layer appear from under it. The putty should only fill the depressions (fig.). The second filler should be done with a filler different in color from the first filler, etc. (GOST 22844-72).

2.11. Grinding of a continuous filler is carried out using mechanical grinding machines IE-2201A with sandpaper fixed on a wooden grater, or with pumice stone until a smooth surface is obtained.

2.12. Surfaces prepared for painting should not be bleached, and also should not have deviations exceeding those given in table. , cracks in the places of filling, protruding stripes and spots.

table 2

Requirements for surfaces prepared for painting

	Permissible deviations
	Surfaces from plane	From the vertical or horizontal of window and door slopes, pilasters, husks, ussenkov	Curved surfaces from the design position	Rows from a straight line (for the entire length of the pull)
Improved coloration	No more than 2 irregularities with a depth (height) of up to 2 mm	1 mm per 1 m of height (length), but not more than 4 mm for the entire element	5 mm	2 mm
High quality painting	No more than 2 irregularities with a depth (height) of up to 1.5 mm	1 mm per 1 m of height (length), but not more than 2 mm for the entire element	3 mm	1.8 mm

2.18. Water-chalk color is prepared at a construction site from chalk paste of 30-35% moisture content and water (add to the working consistency). Chalk paste is produced by the Stroydetal plant of the Mosotdelprom trust in accordance with TU 400-2-88-76. The paste should be free of unattached pieces of chalk, as well as grains of sand and other contamination. The moisture content of the paste is not more than 35%.

2.19. On surfaces painted with glue paint, variation in tone within one plane, highlighting stripes, spots, streaks, splashes and visible corrections of defects against the general background is not allowed.

Curbs and friezes should be of the same width throughout.

Glue painting of walls and ceilings must be carried out in compliance with the requirements of SNiP III-4-80 "Safety in construction". Special attention should pay attention to the following:

painting work at a height should be carried out from inventory scaffolding, ladders, universal tragus tables, mobile towers and other inventory devices.

When carrying out work on flights of stairs, it is necessary to use special scaffolding (tables) with different lengths of support posts installed on the steps.

The working platform must be horizontal and have a fence.

Women are allowed to carry loads weighing less than 15 kg.

It is allowed to store painting materials only inspecially provided places in accordance withPPR. When preparing paint compositions usingshyu paint grinder must be taken following measures precautions:

do not allow the electric motor to overheat while the paint mill is in operation;

do not leave the working paint grinder unattended and do not allow persons who have not undergone special training to work on it.

To work with an electrified tool, persons who are at least 18 years old who have undergone special training and have received a certificate for the right to work with these tools are allowed.

Protective goggles must be worn for surface cleaning, sanding and mechanized painting. Workers should wear goggles, rubber boots and gloves when flushing surfaces with hydrochloric acid solution. Dilute the acid by slowly pouring it into the water.

When painting with aqueous compounds, it is necessary to ensure that the electrical wiring at the work site is de-energized.

2.20. The painting front is divided into grabs. The size of the grip is determined taking into account the development achieved by the link; each seizure must consist of a whole number of apartments in residential buildings, a whole number of premises in administrative, school and cultural and social buildings. In industrial buildings, the seizure should consist of a small number of spans.

2.21. Work on painting surfaces with adhesives is carried out by specialized units of two people each: a painter of the 3rd category and a painter of the 2nd category.

First, both members of the link prepare the surfaces for painting, that is, they smooth or polish the surfaces and embroider the cracks. After creating the necessary front of work, the 3rd grade painter proceeds to priming the surfaces with an electric spray gun.

After drying the primed surface, the 2nd grade painter makes a partial grease individual places, then both members of the link perform filling and polishing of the surfaces. The second priming of surfaces and their subsequent painting with an electric spray gun is performed by both members of the link: a painter of the 3rd category applies the compositions to the surface, a painter of the 2nd category fills the electric spray gun with an adhesive composition.

2.22. It is recommended to carry out painting work by the flow-dismembered and flow-complex method. In the first case, the brigade is divided into links that are specialized in performing a group of operations - surface preparation, putty, water-chalk painting of ceilings and walls, etc. Specialized units perform the same types of work at each grip. Such links create a continuous flow at the facility, moving one after the other as work is done. The approximate composition of the specialized teams: painter of the 2nd grade - 1 person, painter of the 3rd grade - 1 person, painter of the 4th grade - 1 person. In the second case (with the flow-complex method), the entire building or its sections are prepared for painting work. Each link performs all painting operations on the grip and consists of three painters of 2, 3 and 4 categories. All links are working on seizures in parallel.

Table 3

The list of individual operations by the link of painters in the production of painting works by the flow-complex method

Operations	Performer's qualification, category
Cleaning surfaces
Submission of the primer to the workplace
Application of the priming composition by a mechanized method
Filling, greasing of walls, ceilings and partitions
Supply of coloring compounds to the workplace
Application of coloring compositions on the surfaces of walls and ceilings by a mechanized method

2.23. Workplace organization schemes for painters.

2.24. The schedule for the production of work by a team of painters of 3 people is drawn up for a volume of 100 m 2 of the painted surface ().

3. TECHNICAL AND ECONOMIC INDICATORS

Table 4

Calculation of labor costs for high quality adhesive surface coating

Justification	Type of work	Scope of work, m 2	Labor costs, man-hour.
			walls	ceilings
CT-8.2-3.1-68	Cleaning		0,16	0,16
§ 8-24 TB. 1 item 4	Smoothing	-«-		1,55
- "-" - clause 5	Facing cracks	-«-	0,33	0,39
- "-" - clause 14	First primer	-«-	0,57	0,74
- "-" - clause 10	Partial grease	-«-
§ 8-24 TB. 6 item 3	Grinding greased areas	-«-	0,76	0,96
§ 8-24 TB. 7 item 4	First solid putty	-«-	10,5	14,5
- "-" - clause 6	Grinding	-«-
- "-" - clause 5	Second continuous putty	-«-
- "-" - clause 6	Grinding	-«-
§8-24 TB. 4 item 14	Second primer	-«-	0,57	0,74
-«-«-	Coloration	-«-	0,87	0,74
	Total:		32,16	43,68

Production per worker per shift when painting

walls - 23 m 2

ceilings - 14 m 2

4. MATERIAL AND TECHNICAL RESOURCES

Table 5

4.1. The need for basic materials and semi-finished products.

Name of materials	Unit rev.	Per 100 m2 surface
		walls	ceilings
Putty (filling cracks, cavities and partial greasing of irregularities)	Kg
Soap brew primer, including		16,1	17,9
Soap Soap Concentrate (KMG)

Like any other production process, it has its own technological regulations. In their work, the specialists of the Vitonika company strictly follow its provisions, thereby ensuring the safety of the procedure and the quality of the result.

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TYPICAL TECHNOLOGICAL CARD (TTK)

COLORING OF CONSTRUCTION METAL STRUCTURES AND PRODUCTS USING THE UREG-1 UNIT

I. SCOPE

1. The technological map is intended for organizing the work of workers when painting metal building structures and products using the installation for manual electric painting UREG-1.

2. The card provides for the painting of metal structures to a state of full readiness, at which the quality of the painted surface meets the requirements of the project, technical specifications or building codes.

3. The paint-and-lacquer coating consists of priming and paint layers made by pneumatic spraying of electrically charged particles. paint material.

4. Electro-painting improves the quality of the coating, increases labor productivity, reduces the loss of paint and varnish material and improves the sanitary and hygienic working conditions.

5. Work on painting metal structures is carried out year-round at a temperature not lower than +10 ° С. The moisture content of the painted surface should not exceed 8%.

6. Paint metal structures with manual installation UREG-1 can be used in centralized painting shops or at the site of installation of structures.

7. With centralized painting, work can be performed in flow chambers or at stationary posts in the workshop, as well as in open areas near the workshop.

8. In case of centralized painting, it is advisable to use two UREG-1 units in two positions: priming and final painting.

9. With centralized painting of products in chambers or workshops, the latter must be equipped with reliable ventilation and a hydraulic curtain.

10. When staining metal structures after their installation, one UREG-1 unit is usually used.

11. The technological process of painting metal structures using the UREG-1 installation, regardless of the place of work, remains unchanged.

12. This flow sheet provides for the technological sequence of the process of painting metal structures using the UREG-1 installation.

13. Provided that the technological map is linked to specific places of painting and standard sizes of metal structures, the scope of work and the calculation of labor costs are specified in this technological map.

II. MEANS OF MECHANIZATION

1. Installation for manual electric painting UREG-1 is designed for pneumatic supply and application of primer and paint compounds in the form of electrically charged particles on the previously prepared surfaces of metal structures.

2. The UREG-1 unit consists of a 16-liter paint-injection tank with a pneumatic mixer, an electric power supply and excitation unit, a control panel mounted on a four-wheeled cart.

In the transport position on the trolley, fit: spray gun, power cable of the installation from electrical network, high-voltage cable, free-flow sleeves.

3. Technical specifications installation UREG-1

Productivity, sq.m / h: when priming products when applying paint composition
Consumption of paint and varnish material when applying one layer, kg / m	0.09 ± 0.1
Supply voltage from a single-phase AC network, V	220
Sprayer output voltage, kV	Not less than 40
Power consumption, W	No more than 40
Air pressure in the power supply network, MPa	0,45-0,6
Air consumption, sq.m / h	45
Sleeve length, m	10
installation weight, kg	7
Spray gun weight, kg	0,6
Overall dimensions, mm

4. The installation is completed with a paint sprayer designed to operate both from the filling tank and from the paint injection tank. The design of the spray gun allows for a smooth transition from a round to a flat torch and change its dimensions. The torch is regulated during operation without disassembling the spray gun. By changing the position of the head, a horizontal or vertical direction of the torch can be obtained.

5. Detailed information about the device and details of the installation units are given in " Technical description and operating instructions for the installation for manual electric painting UREG-1 ".

III. WORK PRODUCTION TECHNOLOGY

1. The technology for the production of works on painting metal structures using the UREG-1 electro-paint manual installation consists in performing organizational and preparatory operations, as well as operations for applying paintwork.

2. Organizational operations are performed before the start of painting work. This requires:

• instruct workers on the rules for the production of work;
• check the presence of solvents and paints and varnishes for the entire scope of work. All materials must be of the same batch;
• arrange all the tools and devices necessary for work and elimination possible malfunctions within the working radius;
• ensure delivery of materials To workplaces using hand carts.

3. It is forbidden to allow persons who have not undergone appropriate training and instruction to work on the UREG-1 installation.

4. Before starting work, it is also necessary to prepare the surfaces of metal products in the UREG-1 electric paint installation, prepare primer and paint compositions.

5. Surface preparation of the metal structure consists in removing rust and corrosion foci of the day to ensure proper adhesion of the paint layer to the base.

6. Work on the preparation of the surface of metal products for painting is performed in the following technological order:

• cleaning the surface from dust and dirt;
• cleaning the surface from rust;
• degreasing surfaces;
• grounding of products.

7. Before painting, the surfaces of metal structures must be cleaned of dust, dirt, splashes of solution and other contaminants using scrapers and rags.

8. The surfaces of metal structures 3-4 hours before painting should be cleaned from rust using steel brushes or chemically and degreased.

9. Cleaning from rust by chemical means and simultaneous degreasing are performed with washing composition N 1120, which includes (in %): phosphoric acid- 30-35; hydroquinone - 1; butyl alcohol - 5; ethyl (denatured) alcohol. twenty; water - 39-44.

10. Works on chemical cleaning metal surfaces washing composition consists in applying it with a rag, brush or roller to the surface to be treated, and after a 30-minute holding - cleaning the surface with metal brushes and rinsing with N 107.

11. If there are cavities and solid rust on the surface of metal structures, it is chemically cleaned using a composition of three parts hydrochloric and one part sulfuric acid, followed by neutralizing the surface with an alkali solution (NaOH) and rinsing with water.

Degreasing of the surface in these cases is performed according to the technology adopted at the enterprises of the Production Association Mospromelektrokonstruktsiya.

12. Metal products to be electrocoated must be grounded with a device with a resistance of at least 100 ohms.

13. It is forbidden to apply paints and varnishes on the surfaces of uncleaned and ungrounded metal products and structures.

14. Preparation of paints and varnishes for use in electro-painting consists in bringing priming and painting compositions to the required viscosity, checking their electrostatic properties (specific volume resistance, dielectric constant, etc.).

15. When preparing paints and varnishes, as well as controlling the painted surface, you should use:

• compressor СО-7А;
• kilovoltmeter type S-100;
• microammeter type M-194;
• combined device of the Ts-437 type;
• megohmmeter type MOM-4;
• thickness gauge of the ITP-1 type;
• device PUS-1;
• Q-factor meter E-4-4;
• viscometer VZ-4;
• stopwatch;
• thermometer;
• psychrometer;
• buckets, sieve, containers for paints and varnishes, rags, etc.

16. The materials used for electrostatic spraying must meet the requirements of the relevant standards, technical conditions, as well as the instructions of SNiP.

17. The degree of manifestation of electrostatic affect, as well as the quality of the painted surface depend on the specific volumetric resistance, dielectric constant and viscosity of the paint and varnish material.

It is most rational to use paints and varnishes with the following characteristics:

• volumetric resistivity from 5x10 6 to 5x10 7 Ohm · cm;
• dielectric constant from 6 to 11 f / m;
• working viscosity according to the VE-4 viscometer no more than 30 s.

The volumetric resistivity is checked by the PUS device, the dielectric constant - by the E-4-4 figure of merit meter, the viscosity - by the VZ-4 viscometer.

18. The paint material must be filtered through a 05 brass mesh and checked.

19. When preparing the paint composition, it is necessary to be guided by the data in Table. 1.

Table 1

Optimum working viscosity of base paints and varnishes

Paint and varnish material	Working viscosity up to ВЗ-4 at 18-23 ° С
Pentaphthalic enamel PF-P5 (PF-133)
Melamine alkyd enamel ML-12
Glyphthalic enamel GF-1426
Primer GF-020 (GF-032)
Oil paint MA-025, white
Oil paints on earth pigments

20. For dilution to working viscosity of paints and varnishes used for painting in an electrostatic field, it is necessary to use diluents of the RE brand (Table 2) or solvents with the addition of surfactants.

table 2

List of thinners of the RE brand

Paint and varnish material	Thinner brand
Melamine-alkyd and melamine-formaldehyde enamels and primers	RE-1V (RE-2V)
Pentaphthalic and glyphthal enamels, primers and primer putties	RE-ZV (RE-4V)
Aminosyrene enamels and primers
Polyester acrylate enamels
Oil paints, including thick grated
Epoxy primer EF-083

21. Composition of diluents and their electrical characteristics

Table 3

Diluent	Composition	Volume percentages, volume resistivity, Ohm cm	Dielectric constant, F / m
	Solvent or xylene Diacetone alcohol	70 (5x10 6 - 1x10 8)
	Solvent or xylene Butyl acetate Ethyl cellosolve	60 (5x10 6 - 1x10 8)
	Solvent Ethyl cellosolve	50 (1x10 6 - 2x10 7)
	Solvent Ethyl cellosolve	30 (1x10 6 - 2x10 7)
	Diacetone alcohol Ethyl cellosolve	40 (1x10 6 - 2x10 7)
	Solvent	50 (1x10 8 - 1x10 10)
	Butyl acetate Diacetone alcohol Cyclohexanone	60 (1x10 9 - 1x10 10)
		25 (1x10 6 - 1x10 7)
	Solvent Butyl acetate Ethyl cellosolve	50 (1x10 8 - 1x10 10)
	Solvent Ethyl cellosolve	40 (1x10 6 - 1x10 7)
	Butyl acetate Ethyl cellosolve Cyclohexanone	40 (1x10 6 - 2x10 7)

22. Preparation of paints and varnishes, including dilution and control, should be carried out centrally for all working painting installations (posts). In this case, it is necessary to be guided by the methodology attached to the operational documentation of the UREG-1 installation.

23. It is prohibited to use nitrocellulose, perchlorovinyl, water-borne and hammer enamels for painting products in an electrostatic field, as well as paints and varnishes and solvents, the composition and properties of which are unknown.

24. Preparation of the manual electrostatic installation UREG-1 is carried out before starting work in order to ensure uninterrupted operation.

25. To prepare the electrostatic installation for operation, it is necessary:

• check the integrity and cleanliness of the means of mechanization;
• ground the UREG-1 unit;
• connect the power cord of the unit to the 220 V AC network;
• attach the compressed air supply hoses to the spray gun and secure them with a clamp;
• connect material hoses to the spray tank and spray gun;
• install air pressure regulators and paint within the required limits;
• fill the paint injection tank with a painting compound;
• check for electrostatic charge by test painting.

26. Detailed information on the preparation of mechanization equipment for operation and maintenance of the installation is contained in the "Technical description and operating instructions for the installation for manual electric painting UREG-1" and the section "Methods and techniques of work" of this technological map.

27. It is forbidden to work with an ungrounded electrostatic installation UREG-1, as well as in the absence of the phenomenon of circular coverage of metal structures with a paint composition.

28. Work on painting metal structures using a manual electrostatic installation UREG-1 is carried out according to the following technology: surface priming; application of the paint composition.

29. When painting metal structures, one or several manual electrostatic installations UREG-1 can be used, depending on the places of painting (centralized painting workshop or post-assembly painting).

30. Technological modes of painting depend on the complexity of the configuration of the products, the applied paint and varnish material, the current on the charger, the temperature and relative humidity of the air in the painting area.

31. The high quality of the coatings can be guaranteed if the technological regimes for the application of paints and varnishes are observed (Table 4).

Table 4

Technological modes of applying paints and varnishes

Paint and varnish material	Working viscosity according to VZ-4 at a temperature of 18-23 ° С	Dosage of paint and varnish material, g / min	Charger current value, μA
Pentaphthalic enamels PF-115 (PF-133)
Melamine alkyd enamel ML-12
Glyphthalic enamel GF-1426
Primer GF-020 (GF-032)
Primer AK-070
Oil paint MA-025, thick-grated whitewash
Thick-grated colored oil paints on earth pigments (red lead)

32. In the process of work, having installed the UREG-1, the painting or primer composition from the spray tank under the action of compressed air enters the spray gun, where the compressed air for spraying is supplied. When you press the trigger of the spray gun with your finger, channels are opened through which the paint composition x air begins to move.

Under the action of the dynamic air pressure, a high voltage circuit (10-14 kV) is closed with the help of a pneumatic relay, in which the corona electrodes are located. Atomized and received electric charge The paint composition increases this charge in the ionized air stream and is deposited on the grounded product to be painted.

33. The color of the painted metal structures must correspond to the project.

34. Painted surfaces should have a uniform texture. Translucence of underlying paint layers, as well as stains, splashes, bubbles, blockages, wrinkles, smudges, omissions, etc. not allowed.

35. After finishing the painting work, the spray tank, spray gun and the entire paint supply system must be flushed out. Flushing of the spray system is carried out after the end of each work shift.

36. It is forbidden to leave the UTEG-1 unit in a non-washed state and with a paint-heating tank filled with paint.

IV. METHODS AND METHODS OF LABOR

1. Work on the preparation and painting of metal structures with a manual electric paint installation UREG-1 is carried out by a team of two people

• painter (operator) 3 digits (М1) 1
• painter (operator) 4 digits (М2) 1

Means of mechanization are serviced by an electrician of the 4th category, working in the shop.

2. Organization of the workplace when painting metal structures depends on the painting conditions.

3. The layout of the workplace in the centralized painting shops at the stationary station is shown in Fig. 1.

4. The layout of the workplace when painting metal structures on the production line of centralized workshops is given in Fig. 2.

5. The layout of the workplace when painting metal structures in open areas is shown in Fig. 3.

6. The performance of work on the organization of the workplace with this card and costing is not provided, but is decided additionally in each specific case.

7. The technological process of staining with the help of a manual installation UREG-1 provides for a complex of technological operations that do not depend on organizational factors.

This complex includes operations for the preparation of metal structures, painting materials, installation and painting itself.

8. The calculation of labor costs and the schedule of the labor process are drawn up for painting 100 square meters of metal structures of medium complexity and are given in tables 5 and 6.

9. Time norms for individual technological operations are adopted according to ENiR, Sat. 8 with the introduction of coefficients reflecting additional costs, as well as based on the productivity of the UREG-1 installation.

10. Complex of operations: preparation of metal structures for painting, consisting in cleaning structures from dust, rust, scale, spray of solution, etc., are performed by painters M1 and M2. Clean surfaces from dust and dirt with a rag; from rust - with a metal brush or chemical agents, applying them to the surface with a rag, brush or roller, followed by removal. After removing the rust, finally wipe the surface with a rag.

11. The preparation of working paint compositions is carried out by painters M1 and M2 in an amount that does not exceed the replacement requirement. At the same time, the primer and paint compositions are diluted to the desired viscosity, which is controlled by a VZ-4 viscometer, then the volume resistivity is determined by the PUS-1 device and the dielectric constant is determined with a Q-factor meter of the E-4-4 type, if necessary, they are corrected by introducing into the composition the required amount emulsifier OP-7. The finished composition is filtered into an injection tank through a semi-compact mesh 05.

12. The preparation of the UREG-1 electric paint unit is performed by painters M1 and M2. At the same time, by external examination, they are convinced that there is no damage to the installation elements; all handles on the panel are set to the "Off" position, if necessary, remove the preservative grease from the installation surfaces with a cloth soaked in solvent. Remove the plugs from the nozzles intended for connecting the sprayer, connect the sprayer hoses to the fittings according to the inscriptions, and the cable to the excitation unit, connect the unit to the compressed air network and the power supply network, ground the unit and products.

13. Check the operation of the agitator by turning the knob on the top cover of the agitator pneumatic motor by two turns, and then put the tap with the inscription "Agitator" in the "Open" position.

The frequency of switching on, the duration and intensity of the stirrer are set depending on the type of paint and varnish material.

If the air pressure in the network is 0.45-0.5 MPa, then for normal work it is recommended to turn on the agitator during breaks in the operation of the sprayer.

14. Set the torch width required depending on the coloring of the products, for which the nozzle is removed from the sprayer and the diaphragm is placed in one of the positions marked with numbers on it.

15. Open the tap with the inscription "Air pressure", set the required spray pressure in the range of 0.45 - 0.6 MPa. Set the movable nut on the spray head to the position when the mark at its front end coincides with the mark on the union nut, on the first revolution from the last, the marks on the movable nut correspond to optimal regime sprayer operation: at the front end - at an air pressure in the network of 0.45 MPa, at the rear - at 0.6 MPa.

16. Set the "Generator Power" switch to the "Mains" position - the green light comes on, turn on the sprayer. In this case, a red light should light up, then, turning the "High voltage" knob on the control panel, set the current 75 + 100 μA by the microammeter.

17. Set the required paint pressure, but not more than 0.4 MPa, using a valve with the inscription "Paint pressure" and a regulator.

18. Confirm the presence of the affect of coverage by testing a grounded metal cylinder with a diameter of up to 100 mm without turning it. The best coverage effect is achieved by turning the movable nut on the spray head in the forefathers of the marked area.

19. When drawing up a work schedule and calculating labor costs, it was taken into account the execution of the operation for the preparation of electro-paint equipment twice per shift (at the beginning of the shift and after the lunch break).

With a one-time preparation of the equipment, it is necessary to make adjustments to the table. 5 and 6.

20. Technological operations for applying primer and paint layers on the surface of metal structures using the UREG-1 installation are performed by painter M2; first, he checks the position of the "Paint supply" and "Paint pressure" valves on the installation (they must be open), then takes the spray gun in his right hand, holding it with his left, and by pressing the trigger creates a torch of paint, directing it to the product to be painted.

21. When applying the primer and paint layers, the spray gun must be kept from the surface to be painted at a distance of 250-350 mm, since with an increase in this distance, the loss of paint and varnish material increases.

22. At the end of each shift or at the end of painting work, painter M2 pours paint from the spray tank and pours 3/4 l of solvent into it, connects the sleeves and closes the tank with a lid. Sets the "Paint supply" and "Paint pressure" taps to the "Open" position, opens the spray gun and, pouring the solvent into an arbitrary container, flushes the paint supply system until the traces of paint disappear. Then he wipes the surface of the sprayer with a cloth soaked in solvent.

23. When painting metal structures located higher than 3.5 m from the floor or ceiling mark, work must be performed from a mobile platform.

24. When calculating the time norm for painting metal surfaces, the work of the installation from the ground was taken into account, when working from the scaffold, the time norms and prices for priming and painting in table. 5 and 6 must be multiplied by a factor of 1.25 in accordance with ENiR, sb. 8, section III.

V. SAFETY INSTRUCTIONS

1. When operating the UREG-1 installation, the provisions of following instructions and rules for ensuring safety and labor protection:

SNiP 12-03-2001 and SNiP 12-04-2002;

• "Safety instructions for operation electrical installations industrial enterprises";
• "Uniform rules of safety and industrial sanitation for industrial enterprises building materials";
• "Instructions for the grounding of mobile construction machinery and electrified tools";
• "Instructions for the implementation of grounding networks in electrical installations";
• "Safety rules and regulations, fire safety and industrial sanitation for paint shops ";
• "Rules technical exploitation electrical installations of consumers and safety rules for the operation of electrical installations of consumers, approved with additions by the State Inspectorate for Industrial Energy and Energy Supervision ";
• "Norms of primary fire extinguishing equipment for industrial, warehouse, public and residential premises".

2. Electric operators who are at least 18 years old, who have worked at high-voltage installations for at least 6 months, who have been instructed to have at least the third qualification group in terms of safety, are allowed to work on the UREG-1 manual electric paint installation.

3. The following documents must be kept at the operator's workplace:

• operating instructions and safety instructions;
• schematic electrical diagram of the installation;
• wiring diagram electrical equipment;
• technological scheme of the operating mode of the installation;
• operational log;
• fire safety rules.

4. During operation, the UREG-1 unit and the products to be painted must be reliably grounded. It is necessary that the resistance of the grounding wire does not exceed 4 ohms.

5. Before starting work, workers servicing the UREG-1 unit must be instructed on the rules for operating the unit.

6. During work, the painter should be in shoes with electrically conductive soles (for example, leather), be on an electrically conductive floor and hold the handle of the spray gun bare hand silt with a gloved hand with a cutout in the palm.

7. The installation must be located at a distance of at least 5 m from the place of painting in such a way that there is free access to it, and an opportunity is sought mechanical damage cables and hoses.

8. The installation must be provided with fire extinguishing equipment suitable for extinguishing burning paint and solvent.

9. Paint only when ventilation is on. When the ventilation is turned off, the power supply to the unit is automatically cut off and the unit stops working.

10. Workers should be provided with special clothing, goggles and respirators.

IT IS FORBIDDEN:

• supply air to the spray tank without making sure that the tank lid and the filler cap are securely fastened;
• remove the tank cap, the filler cap and disconnect the hoses without relieving the air pressure in the tank and air lines;
• work at air pressure over 6 kgf / sq. cm;
• flush the installation with the voltage switched on;
• immerse the spray gun in solvent;
• smoke and perform work related to spark formation;
• store (even for a short time) paints and solvents in open form;
• produce Maintenance, repair of the installation and the spray gun without disconnecting the power supply;
• paint products in an electrostatic field with nitrocellulose, perchlorovinyl, water-borne and hammer enamels and use paints and varnishes and solvents, the composition and properties of which are unknown;
• work in gloves, rubber shoes with rubber soles;
• leave the switched on installation unattended or entrust work with it to unauthorized persons.

Vi. TECHNICAL AND ECONOMIC INDICATORS

per 100 sq. m of painted surface

Labor costs, people - h 22.7

Installation utilization factor, machine - see 0.38

Cost of 1 sq. M of paintwork, rub. 0.296

Annual economic effect from the introduction of one installation, rubles 5000

Saving paints and varnishes due to the effect of electrostatic coverage, % 30-40

Labor cost savings are 30% compared to conventional air spray painting.

Vii. MATERIAL AND TECHNICAL RESOURCES

Calculation of labor costs for painting 100 sq. M of the surface of metal structures with an UREG-1 electrostatic installation

Table 5

Justification of norms	Name of works	Scope of work	Time rate per unit of measurement, person - h	Labor costs for the total volume of work, man-h	Price per unit of measurement, rubles - kop.	Cost of expenses for the total volume of work, rubles - kopecks
ENiR 8-24K, Table 13, item 1c	Cleaning the surface of metal structures from dust, rust, scale, spray of solution, etc.
ENiR 8-3OA, Table 1, item 2c NIS Glavmosstroy, K = 1.5	Preparation of paints and varnishes with checking their properties and filling in the paint injection tank		0.22 x 1.5 = 0.33
UREG-1 installation passport	Preparation of the UREG-1 electric paint unit for work (1 time per shift)
ENiR 8-24K, Table 13, item 2d. Timing when producing. 50sq.m / h, K = 0.7	Application of a primer layer at a time with a REG-1 spray gun		2.7 x 0.7 = 1.9
ENiR 8-24K, Table 13, item 7. Timing,	Application of the paint composition at a time with a REG-1 spray gun		3.7 x 0.7 = 2.6

Schedule of work on painting 100 square meters of metal structures surface with an UREG-1 electrostatic installation

Table 6

Name of works

Work performers

Labor input, man-h

Continue a citizen- ness, h

Working hours

Preparation of materials

Painters M1 and M2

Preparation of the electro-paint installation

3 digits - 1 4 categories - 1

Metal surface cleaning structures from saws, dirt, rust, etc.

Application of a primer with a REG-1 spray gun

Application of the paint composition at a time with a pistol - sprayer REG-1

4 categories - 1

1. The need for basic materials and semi-finished products (in kg)

Table 7

Name	Stamps	Quantity (per 100 sq. M.)
Solvent
Emulsifier

2. The need for equipment, mechanisms, tools

Table 8

Name	Type, GOST, brand, N devil.	Quantity	Technical specifications
Compressor			Productivity is 30 sq.m / h. Operating pressure 0.7 MPa. Electric motor power 4 kW. Weight 185 kg.
Installation for manual electric painting UREG-1			Consumption of paint and varnish material 0.6 kg / min. The working pressure of the paint and varnish material is not more than 0.4 MPa. Working air pressure 0.6-0.45 MPa. Air consumption 35-45 m2 / h. Supply voltage 220 V. Current short circuit no more than 200 μA. Power consumption no more than 40 watts. The volume of the spray tank is 16 liters. Length of cable and hoses 10 m. Weight 80 kg.
Kilovoltmeter S-100
Microammeter
Combined device type Ts-437
Thermometer type MOV-4
Megohmmeter type ITP-1
Device PUS-1
Q-factor meter E-4-4
Viscometer VZ-4
Stopwatch
Thermometer
Psychrometer
Paint sprayer SO-43 (SO-465)			Productivity 50-600 m / h Air outlet 30 m3 / h. Air pressure 0.1-0.5 MPa Weight 0.645 kg.
Galvanized bucket
Semi-compact mesh

Rice. 1. Scheme of the organization of the workplace when painting metal structures

electrostatic installation UREG-1 at the painting station

I - unit for preparation of coloring compositions and primers; II - dyeing unit; III - storage unit

1 - containers for paint and solvent; 2 - paddle mixer; 3 - compressor СО-7А; 4 - exhaust ventilation; 5 - exhaust grille in the floor; 6 - painted product; 7 - crane beam; 8 - warehouse of metal structures; 9 - REG-1 spray gun; 10 - trolley for the delivery of metal structures; 11 - installation UREG-1

Rice. 2 . Scheme of the organization of the workplace when painting metal structures on the production line

1 - ventilated staining chamber; 2 - drying chamber; 3 - painted product; 4 - chain conveyor; 5 - compressed air line; 6 - a flask with a ready-made paint composition; 7 - hydraulic lift with a platform for work; 8 - fitting for connecting an air hose; 9 - installation UREG-1; 10 - REG-1 spray gun

Rice. 3. Scheme of the organization of the workplace when painting metal structures in an open area

1 - a platform for the location of metal structures; 2 - grounding device; 3 - painted product; 4 - electrical part; 5 - UREG-1 installation; 6 - compressed air line; 7 - cable line for supplying electricity; 8 - hoses for supplying compressed air and electricity; 9 - REG-1 spray gun; 10 - floor ventilation grates throughout the staining area; 11 - metal trestle supports.

Considered

At the meeting of the cycle commission

Protocol No. __ from "__" _____ 20__G.

Chairman of the Central Committee

\ _________ \ E. N. Menshikova

Instructional and technological map

Lesson topic: Painting the surfaces of walls and ceilings with lime compounds, brushes and rollers.

Exercise: Paint the surfaces of walls and ceilings with lime compounds.

Target: To develop skills and abilities for painting the surfaces of walls and ceilings with lime compositions.

Tool

Instructions on how to get the job done

Preparation of lime paint composition

Capacity, construction mixer

Lime dough is diluted in 6 liters of water, table salt dissolved in 0.5 liters of water is added, and everything is mixed. Then add water to 10 l and get a white color. If a color tint is needed, then a pigment soaked in water is added to the white composition and mixed thoroughly. For staining, various coloring compositions or colors are prepared.

Surface priming

Brush

The surfaces are cleaned, moistened with water and primed. When preparing a lime primer with table salt, the lime dough is diluted in 5 liters of water and table salt dissolved in boiling water is added to this solution. With constant stirring, pour in water up to 10 liters. Lime dough consumption - 2.5 kg, salt - 0.1 kg.

Surface painting

Brush

Lime paint is used both outside and inside buildings to cover porous and plastered lime mortars surfaces, brick walls as well as for painting damp and cold rooms. Apply the composition with a brush. When painting with a brush, put two or three thin layers on the still wet previous layer.

It must be remembered that lime paint is usually applied with horizontal movements, and shading is done vertically.

Safety precautions.

Before starting work, you must undergo a safety briefing, put on overalls, inspect workplace, check the correct placement of materials and the serviceability of the tool, inventory, fixtures. The tool must be used for its intended purpose. When painting surfaces with lime compounds, the painter should use individual protection- goggles, cotton or rubber gloves, respirator. All operations of the technological process must be carried out in compliance with the technical safety rules. When working, it is very important to choose the correct working position. This not only reduces fatigue, but also largely protects against injury of all kinds. After finishing work, clean the tool, clean the workplace, carry out personal hygiene.

Master p \ o A.N. Popova

TYPICAL TECHNOLOGICAL CARD (TTK)

INTERIOR WALL PAINTING

I. SCOPE

I. SCOPE

1.1. A typical technological map (hereinafter referred to as the TTK) is a complex organizational and technological document developed on the basis of the methods of the scientific organization of labor for performing the technological process and determining the composition of production operations using the most modern means mechanization and methods of performing work according to a specific technology. TTK is intended for use in the development of Work Projects (PPR) by construction departments.

1.2. This TTK provides instructions on the organization and production technology of work on water-based and oil painting of walls used in the decoration of residential, civil and industrial buildings and structures, the composition of production operations, requirements for quality control and acceptance of work, planned labor intensity of work, labor, production and material resources, measures for industrial safety and labor protection.

1.3. The regulatory framework for the development of a technological map is:

- typical drawings;

- building codes and regulations (SNiP, SN, SP);

- factory instructions and technical specifications (TU);

- norms and prices for construction and installation work (GESN-2001 ENiR);

- production rates of consumption of materials (NPRM);

- local progressive rates and prices, labor costs, material and technical resources consumption rates.

1.4. The purpose of creating the TTK is to describe solutions for the organization and technology of work on water-based and oil painting of walls used in the decoration of residential, civil and industrial buildings and structures, in order to ensure their High Quality, and:

- reducing the cost of work;

- reduction of construction time;

- ensuring the safety of the work performed;

- organization of rhythmic work;

- rational use of labor resources and machines;

- unification of technological solutions.

1.5. On the basis of the TTK, as part of the PPR (as mandatory components of the Project for the production of works), Working flow charts (RTK) are developed for the implementation certain types works on water-based and oil painting of walls, used in the decoration of residential, civil and industrial buildings and structures.

The design features of their implementation are decided in each specific case by the Working Draft. The composition and level of detail of the materials developed in the RTK are established by the relevant contractor construction organization, based on the specifics and volume of work performed.

RTK are considered and approved as part of the PPR by the head of the General Contracting Construction Organization.

1.6. TTK can be tied to a specific object and construction conditions. This process consists in specifying the scope of work, means of mechanization, the need for labor and material and technical resources.

The procedure for linking the TTK to local conditions:

- consideration of the materials of the map and the choice of the desired option;

- verification of the compliance of the initial data (amount of work, time norms, brands and types of mechanisms, used building materials, the composition of the link of workers) to the adopted option;

- adjustment of the scope of work in accordance with the selected option for the production of work and a specific design solution;

- recalculation of the calculation, technical and economic indicators, the need for machines, mechanisms, tools and material and technical resources in relation to the chosen option;

- the design of the graphic part with a specific binding of mechanisms, equipment and devices in accordance with their actual dimensions.

1.7. A typical technological map was developed for engineering and technical workers (work managers, foremen, foremen) and workers performing work in the II road-climatic zone, in order to familiarize (train) them with the rules for the production of work on water-based and oil painting of walls used when finishing residential, civil and industrial buildings and structures using the most modern means of mechanization, progressive structures and methods of performing work.

The technological map has been developed for the following scope of work:

II. GENERAL PROVISIONS

2.1. The technological map was developed for a set of works on water-based and oil painting of walls, used for finishing residential, civil and industrial buildings and structures.

2.2. Work on water-based and oil painting of walls, used in the decoration of residential, civil and industrial buildings and structures, is performed by a mechanized team in one shift, the duration of working hours during a shift is:

2.3. The composition of the work consistently performed with water-based and oil painting of walls, used in the decoration of residential, civil and industrial buildings and structures, includes the following technological operations:

- preparation of surfaces of building structures for painting;

- painting of surfaces of building structures inside premises with water-based paints;

- painting of surfaces of building structures inside premises with oil paints.

2.4. The technological map provides for the performance of work by a complex mechanized unit, consisting of: electric sander PWS 750-125 from Bosch (P = 1.9 kg; N = 750 W); industrial vacuum cleaner A-230 / KB (m = 50 kg, N = 2.4 kW); mobile petrol power station Honda ET12000 (3-phase 380/220 V, N = 11 kW, m = 150 kg); airless paint sprayer spraying DP-6555 (P = 227 Bar, N = 1800 W, m = 66 kg); industrial vacuum cleaner A-230 / KB (m = 50 kg, N = 2.4 kW); diesel air heater Master B 150 CED (N = 44 kW, P = 900 m, m = 28 kg).

Fig. 1. Painting apparatus

Fig. 2. Vacuum cleaner A-230 / KB

Fig. 3. Air heater Master B 150 CED

Fig. 4. Power plant Honda ET12000

Fig. 5. Electric sander PWS 750-125

2.5. For water-based and oil painting of walls, used in the decoration of residential, civil and industrial buildings and structures, the following building materials are used: drying oil K-2 according to GOST 190-78; primer GF-0163 according to TU 6-27-12-90; enamel PF-1217 VE according to TU 2312-226-05011907-2003.

2.6. Work on water-based and oil painting of walls used in the decoration of residential, civil and industrial buildings and structures should be carried out in accordance with the requirements of the following regulatory documents:

- SP 48.13330.2011. "SNiP 12-01-2004 Organization of construction. Updated edition";

- SNiP 3.01.03-84. Geodetic works in construction;

- Guide to SNiP 3.01.03-84. Geodetic works in construction;

- SNiP 3.04.01-87. Insulation and finishing works;

- MDS 12-30.2006. Methodical recommendations on the norms, rules and techniques for performing finishing works;

- STO NOSTROY 2.33.14-2011. Organization construction production... General provisions;

- STO NOSTROY 2.33.51-2011. Organization of construction production. Preparation and production of construction and installation works;

- SNiP 12-03-2001. Labor safety in construction. Part 1. General requirements;

- SNiP 12-04-2002. Labor safety in construction. Part 2. Construction production;

- RD 11-02-2006. Requirements for the composition and procedure for maintaining executive documentation during construction, reconstruction, overhaul capital construction objects and the requirements for the certificates of inspection of works, structures, sections of engineering and technical support networks;

- RD 11-05-2007. The procedure for maintaining a general and (or) a special journal of accounting for the performance of work during construction, reconstruction, overhaul of capital construction objects.

III. ORGANIZATION AND TECHNOLOGY OF WORK PERFORMANCE

3.1. In accordance with SP 48.13330.2011 "SNiP 12-01-2004 Organization of construction. Updated version" before the start of construction and installation work at the facility, the Contractor is obliged to established order obtain from the Customer project documentation and a permit (order) for construction and installation works. Performing work without permission (order) is prohibited.

3.2. Prior to the commencement of work on water-based and oil painting of walls used in the decoration of residential, civil and industrial buildings and structures, it is necessary to carry out a set of organizational and technical measures, including:

- to develop RTK or PPR for water-based and oil painting of walls;

- to appoint persons responsible for the safe performance of work, as well as their control and quality of performance;

- instruct the members of the team on safety measures;

- to establish temporary inventory household premises for storing building materials, tools, inventory, heating workers, eating, drying and storing work clothes, bathrooms, etc .;

- to provide the site with working documentation approved for the production of works;

- prepare for the production of work machines, mechanisms and equipment and deliver them to the site;

- provide workers with hand-held machines, tools and personal protective equipment;

- to provide construction site fire-fighting equipment and signaling equipment;

- to fence off the construction site and put up warning signs illuminated at night;

- to provide communication for the operational dispatch control of the production of work;

- deliver to the work area necessary materials, devices, inventory, tools and means for the safe production of work;

- to test the construction machines provided by the RTK or PPR;

- draw up an act of readiness of the facility for the production of work;

- Obtain permission from the technical supervision of the Customer to start production of work (clause 4.1.3.2 RD 08-296-99).

3.3. General Provisions

3.3.1. Indoor painting should be done after completion of general construction and special work, with the exception of parquet flooring, linoleum stickers, and synthetic flooring. Window frames must be glazed. Before the commencement of painting work at the construction site, the acceptance of surfaces must be carried out with the participation of the work contractors and foremen in accordance with the requirements of SNiP 3.04.01-87 "Insulation and finishing works".

3.3.2. Surface preparation and painting is allowed at an air temperature of at least 10 ° C and ventilation that provides a relative humidity of no more than 70%, the humidity of the surface of structures should be no more than 8%.

3.3.3. Finishing work is carried out after the expiration of the period, which excludes the possibility of upsetting structures and damage to coatings. The load on the walls should be at least 65% of the design for the internal and 80% for the external facing of their surface.

3.3.4. Interior finishing work in residential buildings in winter is carried out with permanent heating and ventilation systems in operation. If it is necessary to use temporary heating systems, heating-type systems are used.

3.3.5. High viscosity oil paint formulations are prepared prior to use. These paints are rubbed on paint mills with the introduction of drying oil; the dosage of drying oil is set by the construction laboratory.

Aqueous solutions are delivered to the object rigid, additional quantity water is introduced just before use.

Aqueous solutions are not used if setting is observed.

3.3.6. Painting work is carried out, as a rule, according to samples (standards) of paints (simple, improved and high quality), agreed with the customer (technical supervision).

3.3.7. The moisture content of plaster (concrete) before painting should not exceed 8%, wooden surfaces - 12%. It is allowed to paint with aqueous mineral (based on lime and cement) compositions at a higher moisture content of the plaster (concrete) - up to drip-liquid moisture on the surface.

3.3.8. Interior painting is carried out at a temperature of the surfaces to be painted not lower than 8 ° C (when measured at a distance of 0.5 m from the floor).

3.4. Preparatory work

3.4.1. Before the commencement of the production of painting works, the specified TTK must be performed. preparatory work, incl. completed:

- sealing of joints and gaps of mates, cutting and sealing of joints between blocks and panels of the building;

- thermal insulation and mortar sealing of window and balcony blocks;

- sealing of furrows in the walls and installation of embedded parts;

- filling of voids inside the seams of brick (masonry) masonry.

3.4.2. Before finishing the interiors, the following must be done:

- glazing of skylights;

- installation of window sills;

- waterproofing of walls (internal), floors and screeds;

- heating systems, water supply (with pressure testing), sewerage (with flushing). Places of installation must be pre-plastered;

- electrical work, which may require the device of shtrab and holes;

- ventilation ducts (checking their operation);

- preparation for plastering of underground channels, foundations for equipment;

- technical underground floors;

- built-in wardrobes (without hanging door panels), stair railings, fasteners and hooks (for hanging chandeliers).

3.4.3. The completion of the preparatory work is recorded in the General Journal of Work (the recommended form is given in RD 11-05-2007) and must be adopted according to the Act on the implementation of labor safety measures, drawn up in accordance with Appendix I, SNiP 12-03-2001.

3.5. Preparation of bases:

3.5.1. Before finishing work, the deviations of the ceilings from the horizontal, walls and partitions vertically and horizontally are measured. Deviations should not exceed:

- for brick foundations - 12 mm vertically and 2 mm horizontally by 1 m;

- for concrete foundations - 20 mm vertically and 3 mm horizontally by 1 m;

- for precast concrete and reinforced concrete foundations - 10 mm on the plane of the wall or ceiling;

- for wooden bases walls, including frame buildings - 10 mm;

- for panel buildings - 5 mm in all directions;

- for plank partitions and walls - 5 mm per 1 m of length, but not more than 10 mm over the entire plane.

If the specified deviations are exceeded, the total thickness of the plaster tarmac should be recalculated and the possibility of installing the plaster coating without additional mesh reinforcement should be checked.

The strength of the base is determined by the strength of its lower layer; the strength of each subsequent layer should be no more than the strength of the previous one.

3.5.2. The surfaces to be prepared for painting must be dry, clean, free of dust, traces of dirt, rust, efflorescence, grease and bitumen stains and must meet the following requirements:

- be smooth, without roughness, local irregularities with a depth (height) of up to 1 mm are allowed no more than two per 4 m;

- surface cracks, cavities and irregularities must be opened and primed, filled with filler to the full depth and sanded.

The surfaces of industrial products must meet the requirements of the standards for these products.

Plastered structures should not have plaster delamination from the surface of structures, traces of a trowel, and mortar drips.

Surfaces lined with sheets of dry gypsum plaster should not have:

- violations of sheet fastening;

- the surfaces of fasteners located under the cardboard are pre-coated with an anti-corrosion compound;

- the seams between the sheets of dry gypsum plaster and the areas adjacent to them must be primed, putty, sanded flush with the surface or treated with rustication;

- detachment of cardboard from gypsum from the end of the sheet by more than 20 mm;

- tears of cardboard with gypsum exposure to a length of more than 30 mm;

- more than two broken corners at the joint of sheets over the entire surface and more than one broken corner in one joint.

Surfaces lined with asbestos-cement sheets, subject to preparation for painting, should not have pits, scrapes, sagging, curvatures.

3.5.3. When preparing surfaces for painting, the following technological operations should be performed:

- surface cleaning;

- smoothing the surface;

- jointing cracks;

- priming;

- partial grease;

- grinding greased places;

- continuous putty;

- grinding;

- the second continuous putty;

- grinding.

3.5.4. Clean surfaces and cracks on it from dust, dirt, splashes and drips of solution using metal scrapers, flakes, artificial pumice, fixed in a cage, a hinged float or electric sander machine PWS 750-125 with a disc metal brush. Fat spots are washed with a 2% hydrochloric acid solution using a brush; efflorescence on the surface is swept away with brushes, the cleaned places are washed for an hour with industrial vacuum cleaner A-230 / KB and dry the surface diesel air heater Master B 150 CED

TYPICAL TECHNOLOGICAL CARD (TTK)

PAINTING WORKS. PREPARATION OF INTERIOR WALLS AND PARTITIONS FOR PAINTING

1 AREA OF USE

1.1. A typical technological map (hereinafter referred to as the TTK) is developed for the preparation of plastered or concrete surfaces interior walls and partitions for painting during the construction of a residential building.

1.2. A typical technological map is intended for use in the development of work production projects (PM), construction organization projects (PIC), other organizational and technological documentation, as well as for the purpose of familiarizing workers and engineering and technical workers with the rules for the preparation of internal walls for painting.

1.3. The purpose of creating the presented TTK is to give a recommended flow chart of preparatory work.

1.4. When linking a standard flow chart to a specific object and construction conditions, production schemes, volumes of work, labor costs, mechanization means, materials, equipment, etc. are specified.

1.5. Preparation of interior walls for painting is carried out on the basis of a work production project, working drawings and working flow charts regulating technological support means and execution rules technological processes during the production of work.

1.6. The regulatory framework for the development of technological maps are: SNiP, SN, SP, GESN-2001 ENiR, production rates of material consumption, local progressive rates and prices, labor costs, rates of consumption of material and technical resources.

1.7. Working flow charts are considered and approved as part of the PM by the head of the general contractor for construction and installation organization, in agreement with the customer's organization, technical supervision of the customer and organizations in charge of the operation of this building.

1.8. The use of TTK contributes to increasing labor productivity, reducing labor costs, improving the organization and improving the quality of work, reducing the cost and shortening the construction time, safe work performance, organizing rhythmic work, rational use of labor resources and machines, as well as reducing the time for the development of PPR and unification of technological solutions ...

1.9. The following technological operations are part of the work performed sequentially when preparing the surfaces of internal walls for painting:

Surface cleaning;

Smoothing the surface and leveling the walls;

Facing cracks;

Primer;

Grease;

Dedusting the surface.

1.10. Works in progress all year round and are carried out in one shift. The duration of the working time during the shift is:

where 0.828 is the coefficient of use of power tools in time during the shift (the time associated with preparing the tool for work, and carrying out the ETO - 15 minutes, breaks associated with the organization and technology of the production process and the operator's rest - 10 minutes every hour of work).

1.11. Work should be carried out in accordance with the requirements of the following normative documents:

SNiP 12-01-2004. Organization of construction;

SNiP 12-03-2001. Labor safety in construction. Part 1. General requirements;

SNiP 12-04-2002. Labor safety in construction. Part 2. Construction production;

SNiP 3.03.01-87. Bearing and enclosing structures;

SNiP 3.04.01-87 Insulating and finishing coatings.

2. TECHNOLOGY AND ORGANIZATION OF WORK PERFORMANCE

2.1. In accordance with SNiP 12-01-2004 "Organization of construction", before the start of preparation of plastered or concrete interior walls for painting, the subcontractor must, according to an act, accept the erected internal walls and partitions from the general contractor.

2.2. Before starting work on the preparation of internal walls for painting, organizational and preparatory measures must be performed in accordance with SNiP 12-01-2004 "Organization of construction", including the following:

Free the workplace from debris and foreign objects;

Submit materials, devices and tools to the workplace in the amount necessary for the work;

Arrange the lighting of the working area;

Fencing staircase openings and along the perimeter of the building;

Appoint a person responsible for the quality and safe performance of work;

Instruct the members of the team on safety measures and familiarize them with the working flow chart for finishing the surfaces of the internal walls;

7.6. The person responsible for the safe performance of work is obliged to:

To acquaint workers with a working flow chart against signature;

Monitor the good condition of tools, mechanisms and devices;

To instruct on special precautions required when operating scaffolding and scaffolds, supplying materials to workplaces;

Explain to employees their responsibilities and the sequence of operations.

7.7. When performing finishing work, it is necessary to provide for measures to prevent the exposure of workers to the following hazardous and harmful production factors:

Increased dust and gas content in the air in the working area;

Sharp edges, burrs and roughness on the surfaces of finishing materials and structures;

Insufficient illumination of the working area.

7.8. Materials and products are stored taking into account their mass and the ability to deform under the influence of the mass of the overlying load. They are stacked in such a way that they do not interfere with the passage of workers. A working aisle with a width of at least 60 cm is left between the stacks of materials and the wall. The gap between the wall and the working platform of the scaffold should not exceed 5 cm. To lift workers, ladders with handrails are installed on the scaffold.

7.9. The condition of all scaffold structures is systematically monitored. Every day after the end of work, the scaffolds are cleared of debris.

The admission of workers to the execution of finishing work from the scaffold is allowed after inspection by the foreman or foreman together with the foreman of serviceability load-bearing structures scaffolds and fences.

7.10. Only specially trained workers are allowed to work with electrified tools.

7.11. When dry cleaning the surface and other work involving the release of dust and gases, it is necessary to use respirators and goggles.

Workers engaged in finishing work must be provided with the following individual and collective protective equipment:

Special footwear and overalls;

Rubber gloves;

Cotton gloves;

For eye protection - open or closed glasses;

For respiratory protection - anti-dust respirators RU-60MA, RPG-67A, ShB-1, "Lepestok".

7.12. Before starting work, the machines and mechanisms used for preparing and mixing the solution are checked at idle speed. The bodies of all mechanisms must be grounded, the conductive wires are reliably insulated, and the starting switches are closed. When working with mechanisms and equipment, it is necessary to comply with the safety requirements specified in the operating instructions for this equipment.

Persons who have undergone special training and passed labor safety exams are allowed to operate the mechanisms.

7.13. When performing finishing work, inventory scaffolds, step-ladders should be used. It is not allowed to use ladders, random means of paving, and to carry out work in non-fenced workplaces located at a height of more than 1.3 m above the ceiling.

7.14. Using finishing materials the formation of a small amount of solid and liquid waste is possible, which is collected in special containers and sent for destruction. In the same way, the product is disposed of after the expiration of the guaranteed storage period. It is necessary to strictly observe the whole range of measures for environmental protection.

7.15. If the solution comes in contact with the skin, remove it with a hand cleaner and rinse with water.

8. TECHNICAL AND ECONOMIC INDICATORS

8.1. Interior wall finishing works are performed by two teams, the number of employees is 4 people.

8.2. Labor costs for finishing work are:

8.3. The output per worker per shift is 17.9 m.

9. REFERENCES USED

9.1. The TTK was drawn up using regulatory documents as of 01.01.2009.

9.2. When developing a Typical technological map, the following were used:

9.2.1. "Guidelines for the development and approval of technological maps in construction" to SNiP 3.01.01-85 * "Organization of construction production" (with amendment No. 2 of 01.01.01, N 18-81), SNiP 12-01-2004 "Organization of construction ".

The electronic text of the document was prepared by Kodeks CJSC
and verified against the author's material.