Making tiles from crumb rubber at home. Production of rubber tiles as a business: calculations

Not so long ago, such a phenomenon as rubber tiles appeared on the domestic market of building materials, the sale of which is rapidly gaining momentum and is already a fairly promising type of business activity.

This type of coating, such as tiles made from rubber waste, is universal, and also has a high safety of operation. This makes it possible to use the material for laying children's and sports grounds, sidewalks and other places.

Rubber paving slabs have a long service life and beautiful appearance, which makes them attractive to most buyers. To date, the niche for the production of this building material is practically not occupied, therefore it is low-competitive and can bring a considerable, and most importantly, stable income.

Production of rubber tiles - advantages and disadvantages

Regardless of whether development is planned or a crowded metropolis, aspiring entrepreneurs should remember that an enterprise will develop successfully only if, in addition to profit, it will benefit people.

A small workshop for the manufacture of rubber crumb tiles is an example of this: the absence of a large number of competitors makes it possible to consistently earn a lot of money. In addition, for the production of this building material, old car tires, rubber items and waste are used, so the company will assist the locality in their disposal.

The raw material for the production of paving is a durable and strong material, and finished products are easy to install and are characterized by high wear resistance. Rubber tiles, in comparison with similar products made from cement-concrete mixtures, have a number of undeniable advantages. These should include:

• durability;
• high consumer demand;
• high degree of security;
• unpretentiousness in care;
• ease of laying the coating;
• nice view of the paved areas.

Rubber tiles are characterized by excellent resistance to atmospheric precipitation, as well as low and high temperatures. The material does not crumble over time and retains its original shape. In addition, the tile is not subject to deformation under mechanical stress, so it is preferred by a large number of buyers.

As for the duration of the service life, rubber plates can last at least 25 years. The high degree of safety of this building material deserves special attention, since if a person falls on such a coating, the risk of injury is minimal. In addition, the surface of the plates has an anti-slip effect, which is why they are widely used in the arrangement of playgrounds for children's games.

The material is unpretentious in care, so it will be enough to clean the surface of accumulated dirt. Please note that rubber plates are readily purchased by car repair shops and service stations. Unlike concrete surfaces, rubber is highly resistant to chemicals and oils.

Water quickly passes between the seams of facing products, so puddles never form on the tiles (after rain, on sinks). There is also no need to prepare areas for laying rubber slabs, since they are easily mounted on sandy, earthen, wooden and other bases. If it is necessary to replace a damaged element, this can be done without dismantling the entire laying of the coating. Rubber plates retain their attractive appearance, shape and color saturation for a long time.

In addition to the above advantages, rubber coating is in demand for laying warehouses and basements, gyms, car parks, courtyards, sidewalk parts of streets, parks and adjacent areas of public institutions.

Due to its characteristics, the material is becoming more and more popular every year and is in demand among buyers. But, despite such an extensive number of positive qualities of rubber plates, their production still has some disadvantages. First of all, it is worth noting the flammability of finished products, therefore, when arranging various objects, the proper level of fire safety should be ensured. Another disadvantage of crumb rubber tiles is the rather high price. Nevertheless, despite these moments, investments in the development of the enterprise (unlike such areas as, for example,) for the production of rubber crumb products pay off quite quickly.

Rubber crumb tiles - options for starting a business

Novice businessmen who decide to open their own rubber paving slab manufacturing business should know what production options exist. Their scale depends on the amount of initial investment in business development, as well as on the expected volumes of manufacturing finished products:

1. Making rubber tiles at home. This type of development of one's own enterprise does not require large financial investments from the entrepreneur, in addition, a person can work independently at the initial stages, which will save on wage costs for hired employees. If you make the tiles yourself, you do not need to buy expensive ones, while the finished product is of a sufficiently high quality. A significant disadvantage of manufacturing tiles is the high time costs, however, you can quickly earn money to scale the enterprise and purchase production equipment. In parallel with this, it does not hurt to open a small one at home, which will significantly expand the range of building materials. In most cases, entrepreneurs with this business model take work to order and, by agreement, produce a certain number of tiles from ready-made rubber crumb compositions with their own hands.
2. Mini plant. The best option for running your own business is to open a mini-factory for the production of rubber tiles. To equip it, you can easily purchase the necessary equipment that will make the business profitable and quickly paid back. Such an enterprise can be placed on an area of ​​100 m², which will be enough to store raw materials and finished products. At the mini-factory, only a few people work in one shift, which fully ensure a continuous work cycle. The equipment of a small manufacturing enterprise consumes about 13-15 kW of electricity per hour of operation. In addition, it can be used to produce rubber tiles of any complexity and to carry out quite large volumes of orders.
3. Franchise cooperation. With a certain amount of investment, entrepreneurs can start working on a franchise. On average, starting a business using this model will require about 2 million rubles, so the franchisee should assess his capabilities well. The franchisor company assists start-up entrepreneurs in organizing the marketing of the enterprise, creating their own website and promoting it (social networks, targeted and other channels for attracting traffic). Also, a technologist from the franchisor can work at the franchisee factory for some time, who will tell you about all the intricacies of tile production and train the staff. Moreover, firms that offer work to businessmen under this scheme post information about the enterprises with which they begin work under the relevant contract on their own information resources and present them as partners. This allows potential buyers to directly contact the franchisee and place an order. Entrepreneurs are provided with substantial assistance in equipping the enterprise, the accumulated client base is transferred, and training is also provided, during which novice businessmen learn how to always be in a good plus. The patron company ensures an uninterrupted supply of high-quality raw materials and provides experienced specialists for the repair and adjustment of process equipment. Work according to this scheme is guaranteed to bring businessmen to a stable high income, which does not depend on the economic situation in the country. The largest Russian franchisors that offer cooperation in this area on favorable terms are Master Fiber, Ecostep and Art-Prime.
4. Industrial production. From the name of the option, it becomes clear that it is suitable only for entrepreneurs who own solid capital, since it is almost impossible to organize large-scale production without large investments. To create this model, a detailed business plan is developed, a product line is thought out, sales channels are searched in advance. It is assumed that a large number of employees will work at a full-fledged manufacturing enterprise.

Production technology of rubber paving slabs

Since the appearance of small industries in Russia, almost all enterprises have used the method of making rubber tiles by hot pressing. Thanks to him, you can quickly get finished products at minimal cost, besides, he is quite easy to learn. However, hot pressing is highly toxic, which, of course, affects the health of the company's personnel, and besides, the technology is not capable of providing high quality finished products. Products have a short shelf life and quickly fall apart, losing their attractiveness and physical properties.

Important: due to the low quality of the products obtained, it is not recommended to use hot pressing technology for the production of tiles. The coating obtained in this way is unlikely to last longer than 1 winter season. For this reason, most of the Russian enterprises specializing in the production of rubber tiles have closed since 2013.

According to the “hot” technology, the rubber crumb is placed in a special tank of the press machine, where it is baked, while gluing the particles with a special composition is minimal. If the "hot" tile is used in regions with a temperate climate, then it can last a long time. However, such products are not able to withstand heavy loads.

But today the "cold" technology for the production of rubber paving slabs is popular. The production costs in this case are significantly higher in comparison with the previous method, moreover, much more time is required. But pressing rubber crumb impregnated with a special adhesive guarantees high quality products and a long service life. Cold pressing technology is divided into several main stages, which include:

• preparation of raw materials for the production process;
• mixing crumb rubber with adhesive;
• evacuation of the finished mass from the mixer into the mold;
• formation of plates by pressing;
• drying products;
• quality control of rubber plates.

First, rubber crumb is unloaded into the tank of an industrial mixer, after which glue is added to the raw material. Then the components are thoroughly mixed with each other until a homogeneous mass is formed.

After that, molds are prepared, where the finished raw mass is loaded. Under high pressure, rubber with glue is pressed, resulting in a durable coating that can withstand heavy loads. Raw plates are sent to special drying chambers, where they are dried for 4-6 hours at a temperature of 60°C. At the end of the production process, the finished tiles are placed in a warehouse, where they are stored until they are sent to customers.

How to open the production of rubber crumb tiles?

Consider the main stages of starting a business.

Business registration

To open a business for the manufacture of rubber tiles, an entrepreneur is recommended to contact the tax service, apply for an IP and choose a simplified taxation system. If you plan to cooperate with legal entities, it is advisable to register an LLC.

Also, the entrepreneur needs to select the OKVED codes that will be required for reporting. For the production of tiles suitable:

• "Production of other rubber products" - 25.13;
• “Manufacture of rubber products not included in other groups; production of ebonite and products from it” - 25.13.2.

After registration of the organizational and legal form of the enterprise, one should proceed to obtaining the necessary permits from Rospozhnadzor and the Sanitary and Epidemiological Station. This can be done after the premises for production activities are selected, which must be put in order in accordance with the requirements of regulatory organizations, and then their representatives are invited to obtain permits. You will also need to issue a certificate confirming the compliance of the finished product with GOST standards.

Important: It will take about 2 weeks for the entrepreneur to complete the documentation. The cost of registration and obtaining permits fluctuates around 15 thousand rubles.

Room search

For the production of rubber paving slabs, an entrepreneur needs to find suitable premises. It is not very profitable to rent space in the city, because the fee for them is very high. It is better to find them in suburban areas or an industrial area.

It is also important to take into account the availability of high-quality transport interchange when searching for areas for production. This point is one of the key when organizing a business, since it is directly related to the speed of delivery of raw materials and finished products to customers.

If you plan to open a mini-factory, you should select premises with a total area of ​​\u200b\u200babout 100 m² and a ceiling height of at least 3.5 m. Among the required premises at the enterprise should be a production workshop, a place for storing and preparing raw materials, an area for storing finished products, a bathroom and a room personnel. It is also necessary to check the correctness:

• water supply and sewerage;
• power supply (380 V for the possibility of connecting equipment);
• lighting;
• exhaust and ventilation systems;
• heating.

If it is necessary to repair industrial premises, it is imperative to fulfill all the requirements of the SES and the fire department, otherwise it will be quite problematic to obtain permits for doing business.

Purchase of raw materials

As a rule, there are no difficulties in finding suppliers of raw materials, since there are a sufficient number of them on the market. Most tiles are made from old tires.

The cost of 1 ton of shredded tires fluctuates around 20 thousand rubles. It's good if you can find suppliers who resort to . Thus, it will be possible to save on their purchase. The same can be achieved if you purchase black chips and various dyes for rubber, since ready-made colored raw materials are somewhat more expensive. In the purchase of polyurethane chips for cold pressing, it will cost 17-21 thousand rubles. If you use the hot method of making tiles, the raw materials will cost a little less - 14-18 thousand rubles for the same volume.

Important: In order to save money, most entrepreneurs prefer dyes instead of ready-made colored chips to create beautiful tiles (its price can reach 35 thousand rubles per 1 ton). The cost of the dye varies between 90-200 rubles per 1 kg.

It is important to pay attention to the quality of the adhesive that will be used in production. The quality of paving slabs and its strength directly depend on this. You can buy it at a price of 200 rubles per 1 kg.

Purchase of equipment

Start-up entrepreneurs should be aware that the prices for equipment required for cold pressing technology are higher than for hot pressing equipment. If an entrepreneur wants to install an automatic line for the production of rubber tiles, he will have to pay much more. So, to equip the production you will need:

• industrial mixer - 150 thousand rubles;
• volcanic press (with a capacity of up to 100 m² of tiles per day) - 400 thousand rubles;
• heating cabinet (drying chamber) - 120 thousand rubles;
• mold - 300 thousand rubles (for 10 pieces);
• auxiliary equipment - 60 thousand rubles.

As a result, 1,030,000 rubles will have to be spent on the purchase of equipment for the production of rubber tiles. Costs can be reduced slightly by purchasing fewer molds, but this will affect production volumes.

If an entrepreneur wants to buy a finished tile production line, he will need to pay about 4 million rubles (incomplete lines for 2 million rubles). Almost all equipment that is available on the domestic market is made in China. Better equipment can be purchased much more expensive.

Buying an automatic line is a profitable investment that pays off very quickly. For example, the equipment allows you to receive up to 3 thousand m² of finished products in 1 month. If you use conventional equipment, 8 workers will be required to manufacture the same amount of products (you can save on their maintenance).

Personnel attraction

Personnel must work at the enterprise under the supervision of a technologist who owns all the secrets of the production of high-quality paving slabs. Finding a qualified specialist is quite difficult. To attract his attention, his salary must be at least 40 thousand rubles.

The shift should have 1 production master and 3 workers who will make tiles. During the summer period, the number of customers increases significantly, so it is possible to organize round-the-clock work of the enterprise. 1 storekeeper is needed in the finished goods warehouse. As for the sales manager, this person must be hired from the first days of work, since the search for distribution channels must be constantly conducted.

Where to sell finished products?

The issue of selling finished products is extremely important for the stable operation of the enterprise. It can be offered to a large number of people. For example, you need to notify residents of cottage villages about the product, and applications will not be long in coming.

It also does not hurt to advertise on television and other media channels. You should create a commercial offer for wholesale buyers and personally visit them. To do this, you need to go to the markets and supermarkets of building materials, firms for the improvement of the territory and landscape design, as well as construction companies.

Important: Please note that stores prefer to work with tiles in universal sizes and standard shapes, while design companies purchase exclusive products.

It is beneficial for the manufacturer to have a team of professionals who will be laying tiles for customers. Thus, the company undertakes the complex provision of services, increasing its income.

Making rubber tiles - financial plan

Consider a sample business plan for the manufacture of rubber tiles.

Costs

Imagine that the company works on a day shift, and 4 people work in the state. Their salary is 100 thousand rubles a month. In addition, the monthly rent of the premises will be about 15 thousand rubles, utility bills - 10 thousand rubles.

To make 1 m² of rubber tiles (40 mm thick), you will need the necessary materials in the amount of 865 rubles. If 1,000 m² of tiles are produced, the company will spend 865,000 rubles on this. But it is also important to take into account the unit costs of purchasing equipment, registering a business, obtaining permits and other expenses.

Income

A 40 mm thick tile costs about 1,600 rubles for one "square". This means that buyers will pay 1.6 million rubles for 1000 m². Of these, about 600 thousand rubles will be the company's net profit. Suppose the equipment was purchased at a price of 2 million rubles. This means that the payback of the enterprise will come in 3-4 months.

Questions from new businessmen

Consider frequently asked questions on the topic.

What else can be done from crumb rubber?

Rubber is considered a versatile material that is widely used for the manufacture of various products. Based on it, a high-quality roofing material is obtained. Mannequins, as well as punching bags and bags, are also stuffed with polyurethane or rubber crumb. In addition, the material is widely used for:

• manufacture of ladders;
• road surfaces;
• bridge linings.

In addition, crumb rubber is used in the manufacture of fiber-reinforced concrete. It is popular in regions with cold climates.

Do-it-yourself rubber crumb - is it possible?

Yes, it's possible. To do this, you need to purchase special equipment that allows you to grind car tires. But they are first placed in a freezer, in which the temperature reaches minus 80 ° C. Under such conditions, the rubber begins to break down, and it is easy to crumble. Crumbs can be easily prepared at home, for which you need to arm yourself with an ax and a sharp knife. First, the tire is cut lengthwise, and then chopped across with an ax.

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As you can see, the rubber tile manufacturing business is a promising type of business activity, it is able to bring considerable profit and quickly pays off. It is not difficult to master the production technology. In addition, the absence of a large number of competitors will allow many entrepreneurs to stay afloat for a long time.

In contact with

The production of crumb rubber tiles can be considered as a profitable business. This is due to the profitability of these products and the low competitive environment. The high demand for this product is due to the long service life, compared with other materials. Unlike other types of paving, rubber tiles are distinguished by their non-slip surface and frost resistance. This quality allows them to find a wide range of applications.

Modern equipment makes it possible to produce high quality tiles that will not crack due to temperature changes and will not crumble. Proper tile installation allows natural precipitation to pass through it, which is an indisputable advantage. Such a coating will remain clean and dry during rain or spring snowmelt.

A wide range of products and their colors allows you to choose the right size and color coating. To equip the territory of the playground, you can use tiles with a variety of patterns. The release of such products at home with your own hands can be considered as a trial version. Creating tiles in this way takes a lot of time and allows you to produce a minimum amount of products.

Most often, such a coating is used:

You can sell products through private companies, construction trade networks, construction organizations. In addition, laying the coating can be done by hand.

Production features

The price of finished products is taken from the calculation spent materials. The more ingredients were used in the production of tiles, the more expensive it will cost in finished form. The average retail price of a finished colored tile can be approximately 1,500 rubles per square meter.

When producing products from crumb rubber, it is required to strictly observe the production technology:

The use of the cold pressing method makes it possible to obtain high quality products with good resistance to environmental influences. Products receive high density, strength and flexibility.

Equipment and price

Regardless of the type of production whether private business or industrial production, equipment for the manufacture of rubber tiles will certainly be required.

Equipment for the production of rubber tiles usually includes:

As additional equipment for rubber tiles, you will need to purchase a heating cabinet, a platform for a mixer, a molding table, stands for fixing tiles.

The purchase of all equipment for medium-sized production, taking into account its delivery and setup for work, will cost about 2,000,000 rubles. But it will not be possible to start production in the absence of raw materials. D For production, rubber crumb, dyes and glue are required.

The average cost of a ton of crumb rubber is 19,000 rubles. Depending on the choice of pressing (cold or hot method), the cost of glue will be from 140-200 rubles per kilogram. To produce multi-colored tiles, you will need to purchase dyes. The price for 1 kg of dye varies between 80-190 rubles.

Room selection

Opening a full-fledged production will not work without the presence of the necessary size premises. Its size is determined by the scale of manufactured products. According to the requirements of environmental safety, the facility for the manufacture of such products should be located in a suburban area. There should not be a residential area near its location.

The rent must be affordable. When renting an object, you should take into account not only its area, but also its height. These settings are required for equipment placement. It is recommended to choose a room with office rooms so that all employees can be accommodated in one area and control the tile manufacturing process. It is advisable to choose an object located near transport routes.

Production flaws

When starting a new business, you may face some risks:

Before opening your own business, you should collect all the necessary documents and obtain a certificate for the products. It is also recommended to find a proven supplier of equipment and raw materials in advance. In this case, you can hope for warranty service for equipment, which will avoid long downtime. In advance, it is necessary to identify possible markets for the finished material. You should also rent a territory of sufficient area for the production and storage of products. After that, you can proceed to the purchase of equipment and raw materials, the search for personnel and the start of work.

Our company has been specializing in the production of rubber coatings since 2008. Over the years, a significant path has been traveled, expressed in the search for new technologies for the manufacture of rubber plates and the creation of appropriate equipment. Today RBXGroup consists of 6 production lines, including all available technologies: thermochemical, hot and cold pressing.

We invite you to visit our production and get acquainted with all the technologies for the manufacture of rubber coatings personally. Get professional advice and choose your business format.

Thermochemical pressing

Thermochemical pressing is a completely new technology for the production of rubber coatings. The thermochemical method combines the use of traditional raw materials (rubber crumb, polyurethane binder) with additional components that endow the finished product with certain physical properties and characteristics. As a result, coatings are specialized, designed for specific applications. A convenient format of specialized coatings from 500 to 1000 mm and a thickness of 6 to 45 mm ensures their most efficient use in each of the areas.

Franchise RUBBLEX

The Rubblex franchise is a block of ready-made solutions for a successful and operating business based on the production and sale of specialized rubber coatings under the Rubblex trademark. This business model exactly repeats the one used in our company: from equipment, recipes and technology to sales and marketing strategy. A business with a Rubblex franchise is launched within 2 months in any region of the country. The attraction of the Rubblex franchise is that it combines brand and experience - a well-known federal trademark and many years of successful running of its own business. The measurability and mathematical calculation of the processes, as well as the order of actions that make up the Rubblex franchise work system, provide a predictable high result.

hot pressing

Hot pressing is an advanced method for the production of coatings based on crumb rubber and a polyurethane binder, which stands out for its optimized processes and reduced cost of the finished product. The range of rubber coatings obtained has dimensions of 500x500 mm and 1000x1000 mm with thicknesses from 10 to 40 mm. Additional equipment to the equipment makes it possible to produce "Puzzle" coatings. Coatings produced by hot pressing are universal and widely used in the sports and construction industries, in production and storage facilities, shooting galleries, ice arenas, both permanent and temporary coatings.

cold pressing

Cold pressing is a classic way of manufacturing safety rubber coatings, where productivity and range are determined by the choice of equipment. This method makes it possible to obtain rubber plates measuring 500x500 mm with a thickness of 10 to 40 mm. Rubber coatings produced by cold pressing are used on children's playgrounds and sports grounds, adjacent territories, in the improvement of park areas and recreation areas.

Equipment for the production of rubber tiles from RBXGroup is:

• advanced technologies and efficient energy saving systems
• continuous improvement and search for optimal solutions
• business scalability
• 36 months warranty

Alfa-MSK offers interested parties to buy equipment for the production of rubber tiles, as well as:

• curbs and paving stones, rubber rolls;
• seamless coatings based on crumb rubber.

Reasons to buy rubber plate and flooring equipment from us

• we value the time of each customer and provide all the information of interest in detail;
• delivery time to any city in Russia - from 2 days, delivery in Moscow is possible the next day;
• the equipment is always in stock, there is no need to wait;
• the price for standard equipment is the most affordable in Moscow and the region!

Along with the line we provide Certificate of conformity, as well as Declaration.

We are always ready to provide technical and consulting assistance during the year of the warranty period and much later.

We work throughout Russia and neighboring countries. All equipment is made in Russia.

We offer several packages:

1) Now opening your own production without attracting serious investments has become possible for 850,000 rubles!!!

We are talking about a new line of equipment for the production of rubber tiles, which offers the Alfa MSK modernization service. The main difference between the new line and the standard configuration is its small size and affordable price. Given rubber tile equipment does not require large production areas and significant material investments.

№	Name	Quantity
1	Press with hydrostation	1
2	Mixing system (mixer with geared motor, filling platform, forming table, plastic surface inside the tank, electrical cabinet)	2
3	Rubber crumb is the basic raw material that makes it possible to make tiles and coverings from rubber. In fact, this raw material is taken from waste, which is obtained by processing old worn-out car tires. Car tires are made from high quality components that increase the life of the finished rubber tile. The rubber tile differs in the increased durability and high strength characteristics. Such a coating easily tolerates the ingress of alkaline and acidic solutions, stretches well, but does not bend. It withstands a fairly wide temperature difference, which makes it one of the best finishing materials. Project description Rubber tile is represented by a set of crushed pieces of rubber. It doesn't break or crumble. There are the following Benefits this coverage: Rubber tiles can be used not only in industrial, but also in residential areas. It is used in warehouses and garages. At the same time, it does not lose its appearance for a long time when interacting with the environment and various substances. Impeccable characteristics make it possible to use it for organizing garden paths, as floor coverings for terraces and a country house. The rubber tile is as a safe covering on sports and children's playgrounds. It looks aesthetically pleasing on any site, as there is a choice among a large number of shades. The rubber surface has a rough surface and excellent water repellency. As a result, puddles do not appear on it after rain. In winter, a layer of ice does not appear on it. Relevance of business development These products are widely demanded among a wide range of consumers. It can be used for a country house and a personal plot. Residents of cottage settlements are especially interested in rubber tiles. It is also in demand in industrial facilities and public buildings. The tile is popular not only among private buyers, but also among wholesale customers. It can be supplied to the construction markets and specialized stores. Due to the wide demand, it can be supplied in large quantities. But it is advisable to resolve issues with the supply of tiles in advance. If you plan to supply tiles in small quantities, advertising in local newspapers where cottage villages are located is effective. If you are planning to create a large production, it is better to find wholesale buyers in advance and reach preliminary agreements, you can even conclude. The production technology of this type of coating is described in the following video material: If you have not yet registered an organization, then the easiest this can be done using online services that will help you generate all the necessary documents for free: If you already have an organization and you are thinking about how to facilitate and automate accounting and reporting, then the following online services come to the rescue, which will completely replace an accountant at your plant and save a lot of money and time. All reporting is generated automatically, signed with an electronic signature and sent automatically online. It is ideal for an individual entrepreneur or LLC on the simplified tax system, UTII, PSN, TS, OSNO. Everything happens in a few clicks, without queues and stress. Try it and you will be surprised how easy it got! Options for opening this business If you are attracted to the production of rubber tiles, there are several options for its production. The main difference is the volume of production and the cost of its organization. Exists the following options production of rubber tiles: Production of tiles at home; Production on an industrial scale; Mini plants One of the best options is to produce rubber tiles using a mini factory. It is represented by highly profitable and fast payback equipment, which is distinguished by a cold forming method. For such a plant would need 80-100 sq. m. area and 3-4 workers per shift. In this case, the energy consumption is 15 kW/h. With such a set of equipment, you can offer customers a fairly large range of coatings. It becomes possible to make tiles of different shapes, parameters and colors. Production at home This is the most budget option. This results in high-quality products with a large time investment. If you can't get help, the amount of material produced will be small. But in this case, you can work under the order. This rubber tile manufacturing option is a great start for a promising one. Instructions for this type of production are set out in the following video clip: Production on an industrial scale This is a great option for those who have a lot of capital. With this production option, it is necessary to lay down various parameters and tile formats. Provide a variety of pigments to offer your potential customers a wide range of products. Here it is important to think over in advance the issues of marketing and advertising products. You will also need to hire a large number of employees. Franchise This is a good option for those who have capital, but do not have sufficient business experience and their own developments. To do this, you need to choose a successful company offering the production of rubber tiles on a franchise basis. At the same time, the company offers you regular consultations and advice on organizing a business. You will use trusted suppliers of raw materials and equipment. You will also be given the opportunity to attract customers according to proven schemes. Production technology The production of black and multi-colored rubber crumb tiles is different. When the adhesive composition is added to the dye, the cost increases. For this reason, colored products are more expensive. So, the retail price of paving slabs is 1,500 rubles per 1 sq. m. Manufacturing technology includes next steps: Preparatory. At this stage, metal bead rings are removed from used car tires. Then, with the help of cryogenic technologies, they are subjected to mechanical processing. As a result of grinding, crumb rubber is obtained with a fraction from 1 to 4 mm. Making a mixture. Here special mixers are used. Thanks to the use of a polyurethane binder, a homogeneous mixture is prepared. Colored pigments are added to it, which allow you to give the coating various shades. Pressing. Thanks to the use of a vulcanizing press, it becomes possible to obtain products of the desired density and thickness. Today, hot or cold pressing is used. With the hot production method, production lines cost 4 times cheaper. And with an increase in production, it is enough to buy an additional mold or an additional press. The cold method allows you to increase work productivity. Equipment overview The best option to start production is to purchase equipment from one reliable supplier. To start full production you will need the following equipment: Mixer for mixing; Hydraulic Press; A set of molds for the production of finished products; Thermal cabinet; Fixing stands for tiles; Forming table; Conductor for technological holes; Mixer platform. Full cost The set of equipment includes about 2 million rubles. At the same time, commissioning works are also carried out here. Purchase of the necessary raw materials The main raw material for the production of rubber tiles is rubber crumb. And glue is used as a binder. Rubber crumb can be purchased from a reliable supplier. Its average cost is 19 thousand rubles per ton. Polyurethane glue for hot pressing costs 140-170 rubles per 1 kg. Glue for cold pressing costs 170-200 rubles per 1 kg. Be especially careful when buying glue. In many ways, the strength of the finished tile depends on it. Dyes are also actively used in the production of tiles. They allow you to give products the desired shade and aesthetic appearance. Depending on the chosen shade, the dye can cost 80-190 rubles per 1 kg. Premises selection When choosing a production facility, the best choices are warehouse or production facilities in the suburbs or in industrial areas. Ideal are premises located in a slight distance from big cities or metropolitan areas. The cost of rent and convenient transport interchange are important. Room area depends on the quantity and dimensions of the equipment, as well as on the planned production volumes. For a mini-factory, a workshop of 100 square meters is enough. m. The minimum ceiling height should be 3 meters. It is important that the room is well heated and supplied with water. A connection to a power supply with a voltage of 380 V is required. It is also necessary to allocate separate areas for finished products and raw materials. For this, a warehouse is used. It does not require a room, and the area of ​​\u200b\u200bthe room should be at least 100 square meters. m. Separate premises for the office and staff will be required. In advance, you need to take care of the requirements of the SES and the fire department. Allocate norms to which the premises for work must correspond: Ceiling height from 3 meters. Heating in the cold season at a level of not less than +15 degrees. The presence of a flat base for the correct installation of equipment. The building must be located at least 300 meters from residential buildings. Good electrical wiring and connection to the network must be at least 20 kW. Possible risks of this enterprise There are not only advantages of producing rubber tiles, but also possible risks. First of all, this production is associated with a shortage of specialists who are well acquainted with the production technology. The problem can be solved in two ways - to find a good technologist or personally teach employees how to work. But in the latter case, you yourself need to have sufficient knowledge and skills. Seasonality has a significant effect. Rubber tiles can be used not only on the street, but also in the premises of garages and car services, premises for keeping animals, as well as near swimming pools and in sports halls. It is optimal to start production in late winter and early spring. In autumn, you can sell the maximum production for the improvement of the streets. For the good functioning of enterprises, it is necessary to maintain the availability of raw materials at a sufficient level. As a rule, for an average production, the stock should be about 100 tons. If it is not provided at the proper level, the production process may stop. The biggest risk is the possibility of equipment failure. It is for this reason that it is recommended to be vigilant when choosing and purchasing equipment. Every day of equipment downtime can result in losses and expenses for paying staff without real work. In addition, it is important to ensure the timely sale of products. Financial part Calculation of the cost of production per 1 square. m. rubber tiles with a thickness of 40 mm and with dimensions of 500x500 mm will be as follows: In this way, expenses amount to 776 rubles. The market value is 1350 rubles per 1 sq. m. m. of finished products. The approximate daily profit is 16.5 thousand rubles. And the monthly amount is 360 thousand rubles. is 145 working days with a profitability of 40%. As a result, the production of rubber tiles remains relevant and in demand. With a competent approach and the availability of initial capital, you can successfully implement this business in the shortest possible time. The main thing is to have a sufficient area, the necessary equipment and high-quality raw materials. An overview of equipment for the production of rubber tiles is presented in this video: Recommended related articles Medicinal Turning a dumb TV into a smart TV Sml 482 hd base specifications Many users of Rostelecom digital interactive television using Rostelecom IPTV STB RT-HD Standart set-top boxes know ... Building Do-it-yourself wall alignment Or putty. How well this part of the work is carried out will directly depend on the appearance of the finished surface and its ...