Equipment for cuttings. Making wooden cuttings is a great business idea! Where to sell products

A shovel is one of the ancient tools used by man. Today, no construction work, much less country and household work, can be done without this wonderful tool.

There is demand for these products all year round. True, a special peak occurs in winter and with the beginning of the agricultural season.
How are shovels made? In detail and briefly for those who decide to start a business.
In the article we will look at how to organize a business for the production of shovels, what kind of premises are needed for this, the amount of equipment, staff, costs for the production of shovels, alternatives in production, sales of finished products, and also consider the process of making cuttings for shovels.

Production of wooden shovels.
To make wooden shovels you need:
small room (enough garage 5*5),
minimum amount of equipment: jointer or electric planer, circular saw, drill.

Materials: board 20-25 mm. plywood 3 mm., steel tape 16 mm and 50 mm, cuttings, small items, nails.

The total cost of purchasing equipment ranges from 20,000 to 250,000 rubles.
To produce wooden shovels, no more than 3 people are needed.
The sales market is an ordinary bazaar, utility companies, hardware stores, factories, plants, farms. A wooden shovel is useful at any time of the year; it can be used by utility workers to clear snow from sidewalks, to remove sawdust from factories or furniture factories, and to dump potatoes or grain on farms.

Production of plastic shovels.
To start the production of plastic shovels, a 6x7 room is enough, with only one extruder. It is into the extruder that the raw materials are poured, then the finished shovel is cooled and the aluminum rim is pressed. The price of an extruder ranges from 160,000 to 180,000 rubles. Staff - 2 people.

Production of metal blades.
For the production of metal shovels, you will need a room with a slightly larger area than for the production of plastic blades and with heating.

Equipment for the production of.
The equipment you will need is the following:
guillotine, industrial stamp, mold, drilling machine, welding machine, and beam crane, 150 kW power.

It is worth noting that a stamp of one type will not produce highly competitive products, so it is necessary to produce several types of shovels. The cost of one new stamp starts from 200 thousand rubles, now add the cost of a painting and drying station.

To save money, the crane beam can be replaced with a loader.
However, you can use another idea - order Chinese shovels in bulk, and only make cuttings yourself.
To produce metal shovels, you need no more than 5-6 people.
The production of metal blades consists of three stages
. Mechanical work,
. welding work
. anti-corrosion works.

1) Mechanical work
The guillotine is used to cut the fabric to the required shape.
Next, the workpiece is given the required shape using appropriate stamps and a press. Today on the market there are a large number of different dies and presses for the manufacture of blades, but if the manufacturer has special requirements, then the dies can be made to order.
After stamping, the bayonet undergoes sharpening of the edge, it is carried out at a 20 degree angle, do not forget to leave a thickness of 0.5 mm.

2) Welding work
The welding cycle consists of attaching the watering can with which the handle will be contained.

3) Anti-corrosion work
This cycle consists of painting the shovel, applying a polymer coating or galvanizing. This last stage of production requires special equipment. In order to apply a polymer coating to a shovel, it is necessary to use electrostatics, as well as high temperature. To coat with paint you will need two booths: a painting booth and a drying booth. Galvanizing requires a galvanic bath and, of course, thermal diffusion galvanizing equipment.

The last stage is to connect the bayonet and the shovel handle.
The maximum amount of equipment costs is 500,000 rubles.

Production of cuttings.
Secret No. 1: do not use coniferous wood. This material is rich in resin, resulting in a heavy final product.

Secret No. 2: no rot, no metal objects.

Depending on the raw materials, the finished product is assigned a category:
Above - without knots, uniformly smooth.
The first is the permissible knot limit of 3 mm.
The second is the permissible knot limit of 7 mm.
Now let’s take a closer look at the cuttings production technology itself.
This technology is available even for manual production. The workpiece is rounded to the maximum and polished. Sanding continues until the cutting becomes smooth and safe.

Investments in this business.
If we talk about mass production, then little or no costs are required.
In order to equip a small workshop you need:
Round stick machine. Its cost is up to 160 thousand rubles.
Cylindrical grinding machine - about 90 thousand rubles.
A machine for making the end conical - about 70-80 rubles.
You can also consider purchasing used equipment.
The number of workers to start with is 3-4 people.
You can also sell only cuttings. The sales market for them is as follows:
Construction markets or shops, administrative organizations, farms, etc. The profit of manufacturers operating on the market is in the region of 50 - 100 rubles per month.

It is quite successful, because despite the primitiveness of this device, the demand for it does not fall. The same thing is observed in the production of rakes - any land requires care and processing, be it removing leaves or digging up the ground.

Regardless of the type of shovel or rake, the production of cuttings has something in common with them all. Making cuttings can become a separate line of business.

Processing cuttings

When starting the production of shovels and rakes, start by making cuttings. It will be easier to produce wooden cuttings. Each stage of wood processing requires special equipment.

Production process:

Giving the material a round shape.

Buy a circular saw (cost - about 150,000 rubles)

Grinding the handle.

You need a grinding machine, costing about 70,000 rubles.

2LU/75 from SIBO Società Industriale Brusa Ornavasso S.R.L. Purpose – polishing cuttings of cylindrical or oval cross-section, suitable for straight and curved shapes.

Characteristics:

End sharpening to put on the shovel tray or rake tines.

A machine for processing the ends of the handle - cone on one side, rounded on the other. The price of the machine is about 55,000 rubles.

In total, equipment for cuttings will cost about 300,000 rubles. Also consider purchasing used equipment, it will be cheaper.

Pay attention to the production lines from SIBO:

Manufacturing of metal shovels

The production of metal shovels consists of several stages, each of which requires the presence of special equipment:

Primary processing

Guillotine is a device for cutting out the required piece of metal. There are:

manual;
pneumatic.

The choice of guillotine is determined by the thickness of the metal.

Specifications / Model	MTG 2012	GM 1500/1.5
Company manufacturer	Metalmaster	Mazanek
Type	manual	electromechanical
Working length, mm	2000	1250
Maximum sheet thickness, mm	1.25	1.5
Dimensions in packaging, mm	2580x760x1150	1900x750x1025
Gross weight, kg	600	610
Cost, rub	180 220	490 199

A press with stamps to give the metal the required shape.

Drilling machine. For example, buy a -40 machine. Characteristics:

country of origin – China;
equipment power – 250 W;
voltage – 220 V;
Belting;
asynchronous motor type;
drilling diameter – 1.5 – 13 mm;
5 spindle speeds (620 – 2,620 rpm);
includes a protective screen;
desktop size – 160 x 160 mm.

A sharpening machine is necessary for sharpening the edge, which is done at an angle of 20º, due to which the thickness of the metal is reduced to 0.5 mm.

Welding work- This is the process of attaching the finished tray to the holder in which the cutting will be placed. Use spot or linear welding.

A good option is a welding machine or spotter for steel from the French manufacturer GYS. The equipment is designed for spot welding, has 75 programs and is easy to set up. You can set the power level. It is also used to remove dents with a special reverse hammer, weld nails and rivets, and remove minor damage.

Anti-corrosion works– this is the application of a special coating to the finished product, which comes in the form of:

powder or regular paint (a drying chamber is required);
galvanizing (a galvanic bath or a mechanism for thermal diffusion galvanizing is required).

Attaching the finished tray to the handle

Video: automatic shovel production line

Plastic shovels

The production of this type of shovel differs significantly from metal ones.

You will need completely different equipment.

Extruder.

Raw materials are poured into it. The device independently creates the shape of the shovel, after which you just have to cool it and make an aluminum rim to increase strength;

Typically extruders work with LDPE, HDPE, PP, PA, ABS plastic and PS.

Additional equipment can include dispensers, melt filters, and hot end cutting.

The cost of the equipment is about 170,000 rubles.

Drying chamber.

Making wooden shovels

Required equipment:

Electric planer or jointer.

For example, 15-82. Peculiarities:

600 W motor, speed – 16,000 rpm, which improves the quality of processing;
smooth adjustment of planing depth ensures high equipment performance;
fast and economical blade changing system, easy adjustment;
protection of the manufactured part;
power-on blocking;
equipment weight – only 2.5 kg;
cost – 9,900 rubles.

Circular for shovels.

Stop your choice on. Its features:

middle class;
cutting depth – 80/55 mm;
powerful electric motor;
availability of steel worker with dimensions 930x950 mm;
circle size – 245x30 mm;
speed – 4,500 rpm;
when changing the cutting blade, it is possible to saw polymers and non-ferrous metals;
high disk rotation speed;
makes inclined, longitudinal and transverse cuts at the desired angle;
cost – 5,600 rub.

Drill for the production of shovels.

HP1640. Peculiarities:

weight – 1.8 kg;
engine power – 6 A;
wood drilling diameter – 30 mm;
drilling speed – 680 W;
there is a function for precise speed adjustment;
has a ball joint;
ergonomic design, rubber handle, which improves tool control;
price – 5,150 rub.

Producing cuttings exclusively for shovels is not profitable. Therefore, increase your assortment. This way you will greatly increase the number of your clients.

The production of shovel handles is almost identical to the production process for other types of tools - the only difference is their diameter.

In addition to shovels, cuttings can also be produced for all kinds of agricultural implements.

Documentation Compliance

The production of cuttings must be carried out in accordance with GOST and regulatory documents - cuttings must have certain dimensions (diameter, length).

Premises for the production of cuttings (workshop)

The good thing about the business of making cuttings is that it does not require large premises. For comfortable working conditions, it is enough to have a room of up to 100 square meters.

Personnel for the production of cuttings

Four people will be enough to work on the production line during a work shift.

There is no need to hire highly skilled workers, since the production of cuttings is a fairly simple process.

Equipment for the production of cuttings

Making cuttings requires the presence of . Their number depends on the planned production volumes.

At the initial stage of your business, one unit of each machine will be enough for you.

Machines for the production of cuttings

a machine for grinding one end of a workpiece and sharpening the second - from 55 thousand rubles;
round rod machine – from 100 thousand rubles;
cylindrical grinding machine – from 70 thousand rubles.

Nevertheless to reduce the cost of production can be used used machines.

Cuttings production technology

Cuttings are produced from wood waste or from young growth. You will not have any difficulties with the delivery of raw materials, since wood processing factories operate in all regions of the country.

Stages of technology for making cuttings

initial wood processing;
giving the future cuttings the desired shape;
sanding.

Sales of cuttings

It is imperative to add a clause to the business plan for cuttings that would address issues of marketing the product. Already at the formation stage of your project, you need to establish relationships with consumers regarding the delivery of finished products.

Methods for selling cuttings

You can sell cuttings:

construction supermarkets;
housing maintenance offices;
municipal departments;
farmers and dacha communities.

Also, don't neglect retail consumers. An excellent way to sell finished products is its sale at construction markets.

For this You can open your own sales point, which can subsequently bring you good profits.

How much can you earn by making cuttings?

The net income from making cuttings depends on the quantity of product you sell. It can sell up to 10 thousand cuttings per season, given the availability of well-established sales channels.

The cost of one finished cutting ranges from 12-30 rubles with a cost of 5 rubles. Taking into account economic and organizational costs, net income will be about 40-60 thousand rubles per month.

Cherenkov has a payback period of 6 months. By increasing your client audience, you will gradually be able to expand your income.

This type of business is developed at woodworking industry enterprises as an additional activity option. To produce cuttings, wood waste or young growth and shrubs, which are the result of clearing the forest, are used. In the case of an established source of raw materials and a capacious market for the sale of cuttings, an entrepreneur can make this type of activity profitable and transform it into the main one.

Active demand for cuttings forms with the onset of spring, when summer residents begin to resort to land work and cleaning the local area. They are not only ready to update their inventory, but also to increase it. The period of consistently high sales lasts almost three full months: from March to the end of May.

Standards

Each type of instrument has its own standards for cuttings. The diameter of the product for the most common equipment is as follows:

shovels – 40 mm,
choppers, hoes – 30 mm,
rake – 25 mm,
brooms and brooms – 20 mm.

The average length of the product is 1200-1300 mm.

Classification of cuttings according to GOST 2695-83:

Highest grade – complete absence of visible knots, humidity up to 10%.
First grade - 2-3 knots per meter of product with a diameter of up to 3 mm, humidity not more than 30%.
Second grade – 2-3 knots with a diameter of up to 7 mm, humidity up to 60%.

The source for the production of cuttings is birch, maple, ash or aspen wood. Products made from coniferous trees are also good, but they are heavy and have resinous deposits. Therefore, such cuttings are mainly used for local needs of industrial enterprises. The most popular on the market are birch cuttings.

Equipment for the production of cuttings and technology

The production of cuttings is a mechanized process, which consists of three stages: clean the wood and give the workpiece an appropriate rounded shape; apply grinding, making the product smooth; Give one of the ends a cone shape, and round the other. All technology and equipment for the production of cuttings is as follows:

At the first stage, a round rod machine is used. The cost of such new equipment is about 100-150 thousand rubles.
The second stage is designed to implement a cylindrical grinding machine, which will cost 60-80 thousand rubles.
In the third stage, a machine is used to smooth one end of the handle and sharpen the other. The price of such equipment is 50-60 thousand rubles.

It all looks like this - video:

The total price for all equipment for running a business using cuttings will be 250-350 thousand rubles.

As a rule, the wholesale sale of cuttings does not involve creating a conical shape for one of the ends. But in case of sale to stores, in order to complete them with ready-made shovels, such an end is necessary.

Sales options

This type of business is not based on advertising. The main thing here is to find sales channels and promptly, long before the start of spring agricultural work, provide points of sale with the required number of products. Cuttings can be sold to the following establishments:

agricultural and construction stores, supermarkets,
construction markets, spring fairs,
economic divisions of administrative structures, schools, kindergartens, universities,
Homeowners' association, housing and communal services, correctional institutions,
farms, cooperatives, etc.

The ideal option for retail trade in cuttings is to travel to traffic flows that are actively used by summer residents.

High-quality tools for various jobs are necessary to increase labor productivity, as well as for the comfort of workers. By choosing durable materials that have been properly processed, you save on tool replacement costs. TekhnoLes LLC manufactures and sells high-quality wooden handles for shovels, rakes, brushes and brooms, offering favorable wholesale prices to everyone interested in purchasing our products.

Shovel cuttings from the manufacturer - optimal price and high quality

Due to its excellent characteristics and properties, the tree is excellent for making handles for shovels, rakes and brushes. Wood for garden tools is especially valued for characteristics such as:

ease
strength
low cost
Comfortable when working outdoors
safety.

Proper wood processing is the key to the durability of the product. Our production of cuttings for shovels is well-established and allows us to offer not only a competitive product, but also set attractive prices.

Since wood is a material that can be softly processed, the cutting can be given absolutely any shape. The low weight and strength of wood products simplify both their transportation and the work itself. In our assortment you will find light, durable and incredibly convenient handles for shovels, rakes, brooms and brushes, pre-carefully sanded and even laminated. The additional protection we provide from moisture and temperature changes gives you the opportunity to buy shovel handles, the quality of which significantly exceeds that of other products from the same price group available on the market today.

For details of cooperation, as well as the terms of delivery of wholesale batches of cuttings, please contact our managers at the telephone numbers indicated on the website. We will be happy to help you!