Scheme of attached gates on the rollers. How to make a suspended gate with your own hands according to the drawings

Search for a better design of such a mandatory fence element, like a gate, led to the emergence of several of his species, among which one of the most convenient options in the operation of the sided gate. This, the so-called, modification of the retractable gate gained widespread and for use in private construction to arrange entry into the territory of the house or cottage, and for industrial use, where the suspension gates are used to enter the protected areas, protection of warehouses and hangars.

The principle of the device of the suspended sliding gates is quite simple both in the design and in the implementation. The gate canvas is fixed by suspension on the carrier beam, the height of which is the height of the gate and limits the maximum height of the transmitted transport. Roller carts that carry the suspension gate web design is based on the beam, provide free combustion along the beam and easy opening-closing.

For the manufacture of the suspended gate, any materials used for the manufacture of these protective structures can be used, which can consist of both one of the web and from two: a metal frame frame frame can be trimmed with a metal sheet, protected by a decorative grid.

Modern suspended sliding gates according to the design features can be divided into:

Suspended gates with one and two canvases that can move to one or in different directions;
Manual-drive design, when the opening and closing of the gate is performed manually. Usually used where the gates are infrequently used, and they have a small weight of the canvas.
Electrical suspended sliding gates with remote electronic or electrical control, which allows you to provide a comfortable passage.

From the disadvantages of this design, you can call the limitation of the maximum vehicle height of the carrier beam and the requirements for the presence of free space to roll back the gate along the fence or wall. However, this space is much smaller in the area than the one that should be kept unoccupied when using swing gates.

Accordingly, when installing such a gate system, you relieve yourself from the need to clear the large area of \u200b\u200bsnow only to be able to open the gate. To ensure the free opening of the suspended gate, it is enough to clean the narrow space along the fence under the bearing beam.

To the gate of this type be reliable and user-friendly, their design and installation should be assigned to specialists with extensive experience in implementing such projects. When you need to install the outboard gate, contact the Moskomplekt company, and we will help you to equip them quickly, efficiently and at an optimal price.

How to order Production and installation of suspended sliding gates

To establish a suspended gate at the facility to protect entry into the territory, warehouse, a garage or hangar, contact us, and specialists from Moskomplekt:

Will come to you on the object to remove measurements, pick up automation, help determine the type of trim;
Develop project documentation and estimates;
Agree on the final project with the customer;
Make all the necessary components and buy the required materials;
Deliver the components of the gate and materials to install them to the object;
Collect design, check and configure the automation of the gate;
For rent to the customer with the provision of warranty documents.

Prices for our suspension gates are determined individually after the design and calculation of the estimate. However, you can familiarize yourself with the approximate construction price of the design focusing on the average value of our products, presented in the table.

Height, mm.	Width of the Owl, mm / price, rub
Height, mm.	3000	4000	5000	6000
2000	98343	117621	136962	156177
3000	114471	136836	159264	181692
4000	130662	156114	181629	207081
5000	146790	175392	203931	232407
6000	162981	194544	226233	257922

When you need high-quality, reliable and functional outboard type doors, contact Moskomplekt. The experience of our specialists, its own production base, as well as high-quality components will allow you to quickly get optimal protective design in all parameters.

The principle of operation of the suspended systems is similar to the sliding. The only difference is the guide of the suspended gate is not attached to the side, but to the upper beam overlap. This design is also created, as well as a rollback, is created on the basis of a simple console fitting, so it will not make it difficult for specialists. Having studied this article, you will learn how to make a hanging gate with your own hands in your home or in the country.

The principle of operation of the suspended gate

In fact, such gates are a kind of "curtain", which moves along the upper eaves using the roller system on which it is suspended. The role of "curtains" can act as one and two and even three sash, which can roll back into one or two sides or even move like the elevator door. Such mechanisms can be activated manually or using electrical drives.

The door of the gate can be performed from any material: metal, professional flooring, wood, plastic, etc. The only restriction - they should not be too heavy. Otherwise, it will be necessary to install a very powerful upper rails on which they will be suspended.

Suspended gate.

The basic principles of trouble-free operation of such devices are:
Ideal balancing of sash: With their slightest distortion, the gate will open and close with great difficulty;

Correct selection of fittings.

Suspended gate. Mounting order

1. Before installing the gate of the soil, in the direction of which the rollback will be sent, is aligned.

2. On both sides of the gate are attached vertical supports - Metal pipes having a square cross section, with a diameter of 20-40 mm. Since the upper beam will be located on such supports, the distance from the ground to the top of the support should be so that the car can pass freely into the gate.

3. For the installation of supports, a hole is digging 120-150 cm deep, into which the metal tube is lowered, the reinforcement is laid, and then the pit is concreted. The space between such a foundation and the soil falls asleep with rubble, while each of its layer is spilled by water and additionally compacted.

Concretion of support pillars

Council. To protect against moisture at the top of the metal support, a metal or insert wooden plugs should be welded. This will significantly increase the service life of the supports and will prevent them from rust.

4. Power supports should be located strictly vertical. In the case of their slightest skew, the movement of the gate will be difficult or, on the contrary, they will open and cover spontaneously. Therefore, when installing supports, their location is carefully seen by the construction level.

5. for top hanging beam The curved profile of a special form is used (see photo). The size of its cross section Depends on the weight of the suspended flaps. So, for sash weighing up to 300 kg, it is enough to purchase a 40 × 35 × 2.5 mm profile. Heavy gates Weight up to 1000 kg will require a more powerful profile of 90 × 75 × 4.5 mm. At the same time, his deflection is unacceptable.

Profile for top beam

6. For a complete rollback of the sash, the length of such a beam should be 2 times the width of the outlook itself. For standard garage gates, its length should be 6 m. If necessary, this size can be reduced.

Suspension Gate Diagram

7. For mounting such a design, the following accessories will be required:

Two trolleys (console roller) with a threaded axis;

Four bracket with screw for fastening guide;

Stoporks (limiters).

Trucks with a threaded axis

Accessories and accessories for the manufacture of suspended gates (brackets, hanging beam and cantilever rollers (trolleys))

8. Guide Balka It is fixed on the carrier support or the top of the building wall using suspended brackets so that its lower working part, on which the rollers will move, was drawn down.

Council. If there is a weld in the beam, it can interfere with the free move of the carriage. To the videos take place on the beam freely, it can be positioned and so that the seam turned out to be on the side.

9. One cloth of any size will require no more than two roller carts. The variance of the carriage depends only on the width of the canvas. Initially, their heels are cut (the grounds on which carts are attached), but only then rollers are welded to the frame of the sash. The portal canvas must slightly overlap the opening (by 20 cm), and the distance between the soil and the sash are at least 5 cm.

10. Then the gate canvas is inserted using the rollers into the upper suspension beam. To limit the movement of the sash along the edges of the beam on both sides, mounted plug.

Suspended sliding system

11. To avoid swinging the sash at the wind gusts (this is possible at a very high height of the gate), specially installed in the upper and lower part of the gate limiters. They can be purchased ready or simply screwing the pieces of fittings on the gap of the guide.

Stopper limiter

12. If there is automation, it connects in accordance with the technical documentation and the scheme applied to it.

Benefits and disadvantages of the suspended gate

The main features of such structures include:

Sufficient resistance to wind loads;

Less static impact on supports even at a considerable weight: the load in them is distributed more evenly;

The possibility of overlapping large openings up to 3 m wide;

Simplicity of design;

Long period of operation;

The movement of standard retractable gates is carried out along the lower rail, requiring periodic cleaning from dust, dirt and snow intiments; The suspension designs are completely devoid of this shortage;

Significant savings: Unlike swollen gates, it does not require free space for their opening-closing; A small space along the fence is required only for their rollback;

The gate sash is not necessary to open the width to the entire width: it is enough to slide the canvas for the passage.

Perhaps the only one disadvantage Such devices are the limitation of the space from above that prevents the passage of large-sized transport.

Video: Suspended Gate do it yourself

Gate Suspended Retractable Types are a high-quality, reliable design that has a low cost and the possibility of use for ordinary residential buildings, garages and industrial facilities. They can be made independently, having previously armed with the necessary materials and thoroughly studying the relevant information. Under all the rules, you can create a system that will impeccably work with all weather conditions. And the addition of an automatic mechanism will turn the operating of the gate to real pleasure.

There are opposite gates from several main elements, such as:

guide details;
support rollers;
base.

Features

To make a suspended gate, the drawing must be drawn up before the start of work, the dimensions of all parts must be taken into account and to sew a suitable location, which will prevent difficulties in the passage of transport and passing people. Calculations are also held to identify the total cost of the structure.

The outboard gates will serve much longer when using parts having high quality. This can be determined by the presence of all props of the manufacturer and durable packaging. Products of little-known firms may have a low cost, but it is not worth paying attention if there is a damaged low-quality packaging, and there are no accompanying documents to the goods. Because of such components, the gate can jar or simply not open at the most inopportune moment.

Suspended drawings and construction process

The first stage of work is the fill of the base, which are subsequently installed bearing supports with the help of fastening elements or special supports. The pouring kit should have a sufficient depth, exceeding the level of soil freezing. Concrete mass after completion of the foundation is completed for 2-3 weeks.

Special guides are placed to move the suspension drive. It is also worth noting the existence of the drawings in which the lower guide element is missing, and there are additional differences in the form of a system of supporting rollers and location.

The next step is to purchase component parts suitable for the selected type of system, are grippers, plugs, guide designs and rollers. The latter mainly have a special coating that protects from adverse atmospheric phenomena. They are made of plastic and metal, the level of strength of plastic elements is similar to steel, while they make much less noise when using the gate.

Creating a Rama

Frame is made by welding steel pipes. This process requires limit accuracy to prevent breaks, while it is necessary to systematically use a plumb for checking the evenness of the elements. Fasteners are further fixed on the resulting frame rivets or screws. The material may be lattice, plastic or metal sheets, wood, the choice depends on the necessary strength and preferences of the owners. Suspended gates, with their own hands are made, they can decorated with the material used on the walls, so that they will not attract attention in the closed position and become almost invisible. In addition, the finish is popular with artificial stone. Of particular importance is the density of fixing plugs located on the parties of the guide structure, since when moving the sash can knock them out.

Security measures

As a methodology for preventing unauthorized entry into the territory, the installation of barbed wire in the upper part of the design is most often used, while it should not prevent the rapid movement of the sash, and summing up the electrostop system. Any gate drawing should provide for the presence of a free sufficient space to shift the sash, this will ensure the right work and the long period of operation of the entire system. On average, the distance must be the value, twice the input opening.

Automatic mechanism

The arrangement of automation requires power supply, while the suspended power cable must have high-quality protection against negative impacts. Outboard gates open in this case after pressing the special button located on the territory or set of code from the street. It is also possible to create a remote control that is similar to the electronic key for cars. Do not forget about the lighting of the console to control the system and space near the gate.

Dignity

The design of this species is distinguished by easy movement and lack of need for an additional free space on both sides of the gate, since only the side sides of the sash are used, having a parallel location with respect to the hedge. The system with the upper suspension acquired an extensive prevalence due to the possibility of opening the sash using an electrical drive. This innovation significantly simplifies the life of the fact that it is not necessary to detect the opposite goal on their own, since in this case you just need to click on the button, which is especially important after a difficult day.

Previously, the lack of building materials and the accompanying elements significantly complicated the task of independent manufacture of the gate with the upper suspension. But today the search for the necessary parts does not cause special difficulties, with the high competition of manufacturers, materials have become available for any category of population. The design of the suspended gates during self-making will cost much less compared to the final sum that will be exhibited by a construction company after completing the work. Neat use will provide long-term smooth operation of the gate for a period of at least 15 years. Supported rollers work softly and quiet even in the absence of special care and use of lubricants.

Sliding or sliding gates are gaining popularity from private developers, since all the necessary components have appeared on the market at an affordable price. At the cost of the swing gate, of course, cheaper. Sliding designs benefit from aestheticism and convenience of operation. It is possible to reduce costs at the expense of savings on the services of assembly companies, setting the sliding gate with your own hands. Make it is not so difficult if you understand the schemes, view video tutorials, and also consult with experienced homemade craftsmen. To perform work, a ready-made kit for mounting a sliding gate of the console type is purchased, which includes two rollers, carrying beam from the P-shaped profile, several traps and holders. Assembly and installation of the design of the retractable gate is performed in a specific sequence.

In this video, the installation process is clearly represented. After viewing, all the questions that arose before the installation of the retractable gate will disappear by themselves. So understandable and simply shows each individual operation.

Briefly about the device roll back gate

Below is a diagram and a list of the main elements of the finished set of retractable gates presented on the market both foreign and domestic manufacturers of this type of equipment.

Legend: 1. Guide P-shaped beam; 2. Supports roller or trolley (two pieces); 3. Removable end roller; 4. Lower catcher; 5. Upper catcher; 6. Fixer top with rollers (bracket); 7. Plate for fixing roller supports

The foundation is fixed on a specially prepared for installation of a rollback gate at a certain distance from each other a pair of carrier roller supports. The guide P-shaped beam is welded or screwed to the lower edge of the metal frame of the door of the gate. Roller supports not only withstands the load falling on them from the whole structure, but also provide its free movement. The fastening of the supports is made using mortgage bolts or a special plate, reliably fixed to the foundation.

Fastening roller supports to the steel channel laid in the foundation together with the reinforcement framework, is made with bolts or welding

The gate is installed on roller carts so that those are inside the P-shaped beam. Such a location protects rollers from contamination, which affects the duration of their lifeless operation. As a result, the gate is easily rolled to the side, both in manual control and automatic control mode with the motor.

Important! The frame for the gate canvas boiled from the profile pipe with dimensions of 60x40x2 mm (the main frame) and 20x20x1.5 mm (jumpers) must be sufficiently rigid. After all, the dialing sash is under the influence of wind loads that can be very significant. The canvas also should not be subject to any deformations under pressure of its own weight.

Many manufacturers are engaged in the production of accessories for a retractable gate, among which Robech (St. Petersburg), Came and Rolling-Center (Italy), Doorhan (Moscow) are considered in the Russian market.

Sets of components required for the installation of a rollback gate are divided by the weight of the structure and the width of the opening in the light into three sizes:

small (up to 400 kg and up to 4 m);
medium (up to 600 kg and up to 6 m);
large (from 600 kg and from 6 m).

When choosing the desired kit, focus on the width of the opening of the opening, the height of the canvas and the total weight of the entire structure.

Preparatory Stage - Filling of the foundation

Works on the foundation device for sliding gates start with marking of the trench. At the same time, from the edge of the opening from the rolling back of the gate, lay the length of the concrete base equal to half of the travel width. The width of the foundation base is 40-50 cm. When calculating the depth of the pit, the level of primer of the soil in this area takes into account. In the Moscow region, the foundation is laying a depth of 1.7 m, and in Siberia - 2.5-3 m.

From channel 18 and reinforcement (D 12) make a mortgage element, connecting all the parts with the welding in accordance with the scheme. The channel must be used to enhance the strength and rigidity of the basis of the base. Low-alloy steel used in the release of channels is able to withstand the effect of low temperatures and cannot be corrosion. The length of the workpiece of the chapellery is equal to half the width of the opening. The length of the vertical reinforcement rods is calculated from that condition that they must go below the depth of the fruit of the soil.

The mortgage frame is welded from channel 18 and reinforcement rods, the diameter of which is 12 mm. Armature can be replaced with steel corners

Connecting vertical rods with steel jumpers, a durable reinforcement frame is obtained, which is lowered into the prepared trench for filling the foundation. Previously, the sand layer is poured on the bottom of the trench, which is thoroughly tamped.

Important! The foundation level should coincide with the level of the road. The magnitude of the road lumen should be above 5 cm so that there are no problems when operating the gate in the winter.

Before filling the foundation, check the horizontal of the armature framework, using the construction level for this. During the alignment, the longitudinal axis of the steel channel was parallel to the fence line.

If you plan to put the drive to automate the control of the retractable gate, then at the stage of filling the foundation, the wires are laid, hiding them into special corrugated tubes. The location of the wiring beam is chosen on the basis of the planned location of the electric drive. Typically, the equipment is installed in the middle of the foundation.

In the trench, prepared for the foundation, the reinforcement frame is lowered. At the same time, the plane of the steel channel is aligned in terms of road linen

For filling the foundation, a concrete solution of 4-5 bags of cement M400, rubble (0.3 cube) of sand (0.5 cube) is mixed. The flooded foundation is left alone for 3-5 days, during which concrete will type the desired strength. After the specified time, it is started to install a rollback gate.

Step-by-step instructions for mounting work

Mark the movement of the gate using the cord stretched along the opening, placing it at an altitude of 200 mm from the surface of the road leaf and at a distance of 30 mm from the response column. For this cord, you will equal the position of the carrier profile (beams).

Prepare roller carts to mount and insert them sequentially inside the carrier profile beam. Then save the trolleys to the center of the gate. Put the gate sash with the roller supports inserted on the steel skewler steel chaserler. Then place the first and second supports in the placed places, and the gate is supporting so that they are located parallel to the stretched cord and relate to it.

Fastening roller carts to the chapeller

Wire a second roller support to the chapelleur. Shooting the gate in the opening to the very end and checking the horizontal position of the position of the web, grab the welding the adjusting pad of the first roller support.

Remove the slide sliding gate with roller supports.
Remove the supports with the adjustment sites.
After welding along the contour, weld the adjustment sites to the steel mortgage element.
Secure roller supports on welded adjustment sites.
Slide on roller supports of the slotted gate.
Install the gate in the closed position and adjust the horizontal position of the carrier profile plane. To make a wrench to lift or lower the adjustment platforms relative to each other.

Installation of an anterior carrier roller cart is performed 150 mm from the edge of the gateway, so that with their complete opening, the end roller will rest in support

Important! It is possible to give a horizontal position of the gate only if they are in the closed state.

Regulation of free travel

Adjust the position of the roller supports located inside the carrier profile. To do this, loosen the upper nuts, fastening roller supports to the adjustment sites. Close and open the gate, driving them from the edge to the edge, several times. In this case, roller supports will be able to take the correct position within the carrier profile, in which the gate moves easily and freely. Having completed the adjustment of the free move of the gate, tighten the top nuts of the roller supports tightly.

Installation of the end roller and plugs

Next, install the end roller, as well as the carrier profile plug. To do this, the end roller is inserted inside the carrier P-shaped profile, having it on the front side of the door of the gate, and fix the part of the fastener bolts.

The block of the carrier profile, supplied in the set of a sliding gate, is welded from the back side of the canvas. This detail does not allow the carrying profile to be clogged with snow in winter, which prevents the possibility of jamming.

When installing the upper bracket, you can use for mounting as an anchor and welding. Bracket rollers after installation are lubricated for better sliding

To install the upper guide bracket, weaken the fasteners of its rollers. Then placed the bracket above the door of the gate in such a way that the rollers relate to the upper edge of the web, and the side with the holes provided for fasteners were directed toward the support pillar. Cressing the bracket to the surface of the support pillar, fix the part of the fasteners.

Conduction of the Gate Clott Proflist

After you begin to cover the frame frame of the gate with a profiled sheet, sliced \u200b\u200bin height and width in the desired size. Installation of the proflift starts from the front edge of the gate. The fastening of the plating is made by self-drawers or rivets. Each subsequent sheet of plating is superimposed on the previous sheet "one wave".

As a material for the skin of the retractable gate, a professionalist is most often used, which is complemented by forged elements that attach an elegant and special kind of building

Installation of trafficking: for what and how?

One of the last stages of installing the finished set of a rollback gate is the installation of trafficking. The lower trap, installed at a fully loaded gate, makes it possible to remove the load from the roller supports with the closed position of the web. To determine the position of the lower trap, it is necessary to close the gate and combine it with the end roller.

The upper trap allows you to keep the rope of the gateway in the closed state, from swinging during the action of sailing loads. Installation of the upper trap is performed at the level of protective corners, and in the closed position they (corners) must touch the brackets of the upper trap.

Automation Self Installation Rules

At the last stage, automation is mounted if this option was originally planned. Moving the sash of the retractable gate at the same time is carried out with the help of gears sold by meter slices together with fasteners. Rakes are attached to the carrying profile. By installing automatic sliding gates with your own hands, you should know that in addition to the gears, you will need an electric drive, a remote control, a lamp-beacon and a key. Everything is established in full compliance with the requirements of the instructions attached to the automatic control equipment of the gate movement. If it is difficult to refer to the experienced electrician.

As you can see, it is possible to cope with the installation of a retractable gate. However, it is impossible to name this process. Not only knowledge, but also physical efforts are needed. Therefore, many private developers prefer to trust the installation of retracting gates to professionals.

The gate with a rollback or, as it is also called, a sliding system is an integral part of the design intended for the fence of cottages and the local sections.

To date, the range of such structures is extensive, but many masters wish to make the gate of this type on their own.

This is due not only to the economic point of view, but also in connection with the use of creative energy. Therefore, many ask a question, how to make a rollback gate with your own hands And in a short time?

Types of retractable gate

Returns are produced in different species in which there are advantages and disadvantages.

Console doors

Console type gate design allows you to not limit the upper dimensions of the productAnd also eliminates contact with the lower rail passing near the ground surface.

This is one of the most difficult designs. The basis of such a gate - a console or, as it is also called, a channel. These devices hold the design of the design when opening and closing the gate.

In modern gates with a similar type of movement, there are no lower and upper guides that provides car free movement on the territory of the courtyard. The canvas is suspended on a special beam, standing on the rollers moving the surface of the product.

Roller blocks and beam-director are usually placed in the lower segment of the gate. Often there are similar retractable mechanisms with strengthening rollers and beams in the upper or even in the middle part.

Such a placement is justified in the case when it comes to a wall with capital properties or a canvas with increased strength, withstanding the large-sized weight of the design.

For home use it is best to make the lower movement so that you do not have additional work to strengthen the wall.

These gates serve longer than othersBecause the sliding design fully enters the guide grooves that protect the product from the atmospheric effects of the external environment.

The cantilever gate is often equipped with an electrical-based drive. It is attached between roller carriages. The drive has a control unit and special devices to ensure relocation.

Positive sides such gates are obvious:

In console systems there are shortcomings, but there are few of them:

the design of such a gate is complex for making with their own hands;
the setting of the gate involves the free section for the gap, which is one and a half times more than the opening itself. This is not always feasible;
the need to create a powerful foundation.

Suspended gate.

The skipping gate of the suspension system is popular in warehouses, enterprises and garage docks. The principle of operation of such a mechanism is almost the same as conventional sliding gates, only with one difference - guide beam is attached to the top of the opening.

Choosing elements for fastening the structure, only high-quality products need to be purchased.

The material suitable for this type of gate is recommended to choose from steel with an additional galvanized and PVC coating for resistance to negative factors of natural nature.

The gate opens along the wall, so do not need additional space from the inner and outside. If desired, such a design can be equipped with an electric drive for convenience during operation.

Pluses of a sliding gate on a suspended basis:

The design of the suspension is significantly saved by space.
The strength of the gate allows you to withstand wind load.
The need for additional cleaning of the entrance to the house from the snow is missing.

Roller structures

Gate with roller mechanism enjoy greater popularity to enter the courtyardthan in the garage, because the width of the garage wall does not always allow to place a solid sash and place the entire mechanism aside when the design occurs.

For the courtyard, this is the perfect option due to saving space and ease of use by the device. When you press the button, the roller mechanism is triggered so that the fence is driven to the side.

If you equip the device with automatic control, you can affect it using the remote.

A portable design consists of a guide profile attached to the lower part of the product, roller mechanism on a bearing base, frame canvases and other elements that fasten and retaining design.

Rail gate.

The principle of operation of the rail gate is to slide the fender canvase along the surface of a special rail located on the surface of the Earth. Movement occurs due to the roller, welded to the bottom of the product.

Of all kinds of gates with a sliding system rail mechanism The most simple and in demand. It is often used in entry in private houses.

Such a mechanism has a number of advantages:

the sash has a support, so never will lead;
the simplicity of the device allows you to make it a master who does not have greater experience;
the sash does not take up much space and is equal to the width of the entrance opening.

disadvantagessuch devices:

the work of the sash can disturb the garbage or snow cover;
the railway guide should be regularly cleaning;
the rail, laid on top of the soil cover, is slightly performing, which complicates the entry of the vehicle.

Cutting gates consisting of two parts

Retractable gates are sometimes made of two parts. This principle of work saves space in the width of the wallSince the gate is divided into two parts.

The design can also be equipped with automatic, and open remote control. In each door, the drives are installed on the electrical bases.

Design and device gate with a retractable mechanism

One of the most sought-after gates are console, the design of which consists of the following elements:

Making a rollback gate with their own hands

Preparation for work Start with checking the necessary tools:

All listed tools will be found in each house, with the exception of only the apparatus for welding. It can be asked for friends or neighbors. If the means allow, it is better to buy it, it will never be superfluous.

You may be interested in how to make a gate for a fence from a professional flooring.

Creating a drawing and scheme

If all the necessary tools are available, you can move to the calculation of building materials that need to be purchased in the construction market and metal supplies.

Frame is done By welding First, the pipes are 60x40 millimeters, 6 meters long to the guide. Next, two vertical pipes of 60x40 millimeters are attached, 2 meters, the first to the edge, the second - at a distance of 4.4 meters from the edge of the horizontal pipe.

To the upper ends of these pipes is attached horizontal, 4.4 meters long. The free edge of the lower horizontal tube and the edge of the top is connected at an angle of 2.56 meters.

The frame of the frame must be filled with vertical pipes 40x20 millimeters. Next, go to the power frame.

The foundation for the future design should be prepared by digging a P-shaped pitual depth of at least one and a half meters.

Section at the opening of four meters should be equal to six meters. Road clearance It is necessary to draw at least seventy five millimeters.

Power Rama Prepared from channel (2.2 meters long and 20 centimeters) and reinforcement, the height of which is 1.5 meters, in mutually perpendicular directions.

This design is concreted and the platform for the actuator and the stand is welded to it. Next are attached to the bottom rollers to the stand and the top roller on the column. The top and bottom traps are attached to the opposite moving gate.

The last element Schemes are automation and gear rail.

Selection of material

Having drawn the scheme of the proposed design, you need to carefully examine the material for the frame and the door of the gate.

The frame is made of wood or profile pipes.

The inner part of the gate is created from:

Choosing a material from wrought-iron elements or wooden components, it is important to remember that for such a design, reinforced parts of components and additional accessories are needed.

Screw piles in sliding sliding gates are used frequently, and manufactures such supports within three or four days. If you use a concrete base, such work is carried out in warm and dry season.

For the final drying of the material must pass the month, and this significantly removes the installation of a rollback gate.

therefore screw piles are more practical And wisely with an independent setting of the gate. Such piles can be transferred to different places, and concrete will remain in an initial place.

Designs withstand the effects of vibrations due to its blades, and the cement base over time is overlapped and breaks the entire engine system.

Foundation made using screw piles, different durability, and the installed canvas serves a long time and without failures. Piles can be installed in a weak and ointable soil. They cut the ground to the limit until they find a reliable support under the ground.

Installing screw piles

The main condition for high-quality installation of screw piles in such a design is rigidity. This condition is due to the fact that the screw piles account for an increased load. Material should not go into the ground Even under the action of its own weight.

When installing such a design, use the profile tube with the selected parameters and the tube crate. Rama in advance covered with primer.

Accessories for gates are chosen, considering the weight and height of the product. The canvas moves towards the guide, it is its quality and determines how much the design will serve.

It is important to know that the gorgeous rollback must exceed the size of the opening. This distance is customary for the console measurement indicator, which is equal to the width of the opening.

For the effective course of the gates installed on the screw piles, the corresponding site will be required.

To the selection of the site, it is necessary to approach thoroughly and with the calculation of the fact that the width of the gate must be multiplied by a coefficient of one whole five tenths, then the perfect distance will be. It is important for convenient operation of the product..

Installation of piles produced in several stages:

Bookmark Fundamentwhich includes the marking of the territory and purification of the nuclear power on the soil. Installation of mortgage materials and, if there is a need to fill with concrete solution.
If the wizard plans to install automatic control, produced wiring of electrical cables.
Sequential installation of columns and the entire gate system.

The estimated movement of the portal system fix lacing, tensioned along the line of all opening. The recommended fixation height of two hundred millimeters.

If the boiler was poured with a solution of concrete, it will take seven days to continue the work until the solution dry completely.

Preparation of carcass

Metal product frame proceed with anti-corrosion coating And give it time in order for the solution on the surface of the miss.

Making a frame can be carried out by itself, but most importantly, so that the weld elements were without holes in the joints. If there are such holes, dirt and snow will fall in them.

The frame base consists of 60x40 mm pipes, as shown in the photo with a sketch above. The ribs of the design and jumper inside can have a cross section of 20x40 millimeters.

Frame collect in the following order:

Profile pipes are measured and cut according to the cooked drawing.
The obtained parts for creating a framework are degreased, paint and treated with a special solvent.
Prepared elements are laid out on a flat surface.
The perimeter of the frame is collected and grabbed the apparatus for welding.
The corners of the product are checked and, if everything converges, finally weld among themselves.
After welding to the product, the ribs of rigidity and internal jumpers are installed.
The lower part of the product is connected to the carrier beam.
The surface where welding works were carried out are coated with anti-corrosion coating and an additional layer of paint.

Making a rollback gate with a gate significantly complicates the entire design and installation process. Necessary take into account the location of the wicket At the earliest stages of work.

Installation of professional flooring

To cover the gate you will need, screws are 19 millimeters long and a surnupture.

If the owner does not want to exercise the extra weight of the material for the triangle of the counterweight, it can be abandoned, because it will not be noticeable from the street side.

The automatic gate will look even better if you have a brick poles. In case of elementary knowledge of the masonry process it is easy to do.

Required fittings

Details necessary to create a gate, better acquire in specialized stores. It does not make sense to produce thembecause it is not justified from an economic point of view.

Before buying a rail mechanism, it is necessary to calculate the required length. It is calculated, based on the width of the gate and multiplying a number by 1.5.

Accessories designed to roll back the gate, selected based on the weight of the structure. There are parts that hold the load to four hundred kilograms, and sometimes there are models for wrought gates that can withstand to eight hundred kilograms.

For the gate with the trim from the professional flooring, details are suitable, withstanding up to four hundred kilograms.

When choosing a carriage with a roller mechanism, you need to decide from what material they will be created.

The building materials market proposes to choose between metal and polymeric materials. It is best to choose a polymer coating, if it is properly operating, it will last long and will create less noise than metal.

Fastening Nashchelnikov

In the brick row make three mortgage parts for the subsequent setting of the nachetner. An armature piece welded to the post. To the edge of the reinforcement, the corner is attached in such a way that one part of it is held on the brick, and the other drank outwards.

Upper and lower mortgage parts installed at the level of third bricks, and the average - in the middle of the product.

The pipe is welded to the protruding corners - the nickname with dimensions of 60x30 millimeters.

Guide rail

It is impossible to make a rail to move the design at home, so you will have to spend money for the purchase of such a detail.

When choosing a material, you must first pay attention to the presence of a mirror surface and the right corners. Manufacturers usually take care of their reputation and grind products from rust.

Based on the weight and size of the structure, the appropriate rail is chosen.

Caring for rails is easy: you need to regularly check its surface for the presence of dirt and extra garbage.

Roller carriages

Move roller carriage allows you to move the gate system along the opening. Each system carriage consists of eight rollers made of metallic or polymer coating.

The process of manufacturing the carriage is not difficult: in the marked metal plates, the holes are done to place the roller mechanism in them.

To create carriages you can use bearings from the old carFor example, from Zhiguli.

If the metal is not durable enough, the plates are welded. When drilling, it is best to use oil to cool the surface.

The axes and the holes are measured and performing the surface of the surface to the desired length. The washers are placed on the axis, then the wheels, and screw the resulting design to move. Before welding the base bearings are necessarily tightly stuffed with lubricant..

The process of manufacturing home-made rollers for a sliding gate is shown in video:

Slippers and plugs

Metal plates deposited in a special way are intended to capture the gate and their fixation after closing. With the correct selection and quality of the metal used, such products will not submit special difficulty.

The plugs serve as protection for sending snow and mud masses. You can purchase ready-made protective elements made of rubber or plastic material. You can simply brew the ends of the beam material with a welding machine.

Independent manufacture of accessories is allowed, but with the condition that the wizard already has experience in conducting such works.

With a lack of experience, it is better to acquire additional elements in specialized stores from reliable manufacturers.

Installation of frame and gate

After completing the creation and preparation of parts and elements of the structure, you need to install the frame and the gate.

The channel established to the foundation is exhibiting carriages, while trying to push them when strengthening.

Rama for a rollback gate is attached to the carriages and sets down based on level indicators. After this platform, the carriages are slightly welded to the sewller system.

After the actions were performed, control measurements and finally weld the carriage platform.

It is important to monitor the level indicators that will indicate the presence of distortions in the design.

After that, the privileges of the upper and lower supply traps are welded, as well as the end rollers are installed.

Important to rememberThat end rollers should enter the lower trailing system so that they completely unload it when closing the system.

Automatic system in the retracting gate

Automatic opening of the sliding gate is carried out by the mechanism, equipped with electric drive. Opening takes place using the remote control button. To build such a mechanism, any materials from the garage are suitable, and the fastener will take no more than a day.

The signal supply is carried out by a roller or chain system using an asynchronous motor.

At the preliminary stage of work, select the appropriate engine for the mechanism.

If there is a three-phase counter with a star type winding, it is recommended to stop on this device.

With such a device, you can avoid problems with the movement of the system and increase the efficiency of the gate.

If the three-phase meter is not available, you can use single-phase with a condenser type.. It is important to know that such a device is characterized by low efficiency, especially when starting the system.

If there is no first nor the second option, you can use less costly materials. We must not forget about the reliable combination of kinematics. The gear shaft is connected to the engine with a hard-type clutch.

Reducer can be replaced by belt transmission. This method of assembly works has the complexity of the compound in the staffing elements and the additional involvement of the automotive tensioning mechanism.

The mechanism with an independent stroke shall is paid to the use of the belt mechanism. Master attention should be shown to centening the shaftbecause it is on it there are two transmissions.

Independent manufacture of electric drive

The most elementary way of installation Automation of the process of movement of the retractable gate is a chain or, as it is also called, a rating transmission.

A bicycle chain is strengthened on a gear shaft, and over it is installed another, special with a diameter in the links, similar to that is present in an asterisk.

The chain is installed in a horizontal plane. Rotation of asterisk In one or another, the entire mechanism of the sliding gate leads to move.

Strengthening the engine and the gearbox is made by bolts having special nuts. Support for them should be tough. Under the basis of the elongated holes for reliable fixation of the engine mechanism.

The following action in the installation is the fastening of the chain to the goal. The chain is installed in the lower part of the beam, and the casing is used as additional protection From rubber material.

In order to finally strengthen the chain, apply welding.

Installing automation to the gate

To collect all this together, you need to produce several stages:

Before installing, you need to choose a place for mounting and start installing a ray so so that it was on the surface of the gear.
At the desired point, the drive is fixed with the welding machine.
Next need install toothed rack. It is welded to the pipe and stretch out for the surface of the canvas.
All items are checked and welded.
The next step is to install switches with a terminal type. They are mechanical or magnetic.
The system connection must be made on the basis of the instructions given by the manufacturer. Additional feature settings are carried out with a remote control.
Further install light elementsCustomizing photo signals.

To install, you need to do a hole in the pipe and conduct basic power supplies through it.

Fastening the signal type lamp transmitting data about the approaching objects. This element can be excluded from the installation, but it is better to use it for the safety of the design.

How to make simple sliding gates with your own hands, see the video below:

In this article, we will consider all the subtleties of installation and construction, as well as all the probable problems that may arise if you decide to set the sliding gate with your own hands. Usually the greatest complexity is the drawing of a retracting gate. Next, we look at the basic principles of the installation of a rollback gate with their own hands, video instructions and photos of various designs.

Width

This is the most important question that, above all, you must answer. Under the width is meant the free space between the pillars of the sliding gate when they are completely open. To answer this question, you need to decide on several factors:

What machines will come? Passenger? Kamaz? Tractor? Gazelles?
What an angle will be driving, especially freight?

In practice, the width of the gate is made such that when driving, there was a clearance between the auto mirrors and the columns of the gate that is not less than 35 cm from all sides.

Practice shows that the optimal width of the retractable gate is approximately 4.5 m, and the ideal width is 5.5 m.

Please note that everything above is written, applies only to the width of the opening, but not to the width of the canvas. If we consider the canvas, then there is an important nuance that needs to be taken into account. The width of the canvas is obliged to be approximately 25 cm more than the width of the opening. Otherwise, with a closed gate, a slot appears, which can be seen at an angle to the plane.

Height

Some people think that if the height of the canvas adjacent to the fence is 1.8 m., The height of the canvas is obliged to be 1.8 m. In fact, it is not. let's we will analyze an example:

And now let's see what will come out in the end. In these cases, you take into account the same height of professional flooringBut do not take into account what in the option with the fence, the professionalist will go straight from the ground and its edge from above is at the height of clearly 1.8 m. Over the ground. But, in the case of the gate, the lower edge should not touch the Earth, it must be raised by approximately 15 cm.

It should be noted that the distance between the Earth and the bottom of the gate can be adjusted with the help of adjusting levers that usually have a roller kit. Roller supports are put on and fixed on adjustment areas with nuts, and with them, the height of the installation of the support can be adjusted in the range of 6-10 cm.

Further. Unlike the fence, the profiled sheet sheet, as a rule, is installed in the profile from which the canvas frame is made, and the profile is most often welded from profiled pipe 40x60 mm. The gate height is already obtained: 100 + 40 + 2000 + 40 \u003d 2180 mm. But this is not all, since the guide beam, which has a height of 60mm, is welded to the canvas below. That is, taking into account this beam, the distance from the ground to the top will already be 2180 + 60 \u003d 2240 mm. As can be seen, according to this scheme, the upper edge of the canvase will be 240 mm above the top of the fence.

Drawing and skating gate scheme with their own hands

The design of this type of gate is so simple that there will be no drawing to you. Below explain the goal operation scheme, then you can easily understand their design. So, the basis of the design of the retractable gate is the two rollers and moving guide beam on them.

Guide moving along the rollers, and is the basis of the whole design. It is welded down to the frame and now it moves along the rollers. Since the rollers should not be located in the opening, in order not to interfere under their feet, - they are fixed aside, outside the opening, and the gate is lengthened by "counterweight". A typical design is such when the length of the "counterweight" equals half a threshing of the gateway. In other words, for opening of 5 m., The frame length is 5 + 5/2 \u003d 7.5 m. And 2.5 m. In the frame and will be a "counterweight", which goes beyond the opening of the opening and is on the rollers.

All other components of the sliding gate, the drawing of which should be a professional, almost do not carry loads and are required to protect the canvas from rocking.

Let's look at the element set of componentswhich are required for mounting the rollback gate with their own hands:

Face plug for inner guide. Its appointment is mostly decorative, as well as to prevent snowing of snow inside when rollback goal in winter;
Supporting tire with 2 adjustment rollers. It is located on top of the pillar and simply holds a canvas in a vertical position from tipping and swinging;
Upper catcher. It is mounted on the "accepting" post. The task of the fence is to protect the cloth from swing when they are closed;
Lower catcher. Almost, as well as in the previous paragraph, but with a reference platform, where the support roller is rolled, if the gate is completely closed. The challenge is to keep the gate from swinging, as well as unload the guide and leading rollers;
Support roller. It is at the same time both and the front part of the guide, and the damper. During the closure of the gate, it enters the "lower catcher", damping the shock closing;
The guide itself, at the expense of which the gate and move forward-back on the rollers.
Support rollers with adjustment stands are elements that provide gate rolling and carry the main load on themselves.

Adjusting stands Required for:

opportunities for replacing roller supports, if they fail;
gate height adjustment regarding land;
accurate installation of direct roller supports.

Mounting a rollback gate with your own hands

Mortgage

Most people have a mortgage element causes many questions, because the size and shape of this detail are incomprehensible, and everyone is trying to find its design scheme. The scheme you will not need. The task of this element consists only in order to prepare a kind of foundation for further fastening of rollers and drive using welding. With this in mind, the form absolutely does not matter, the dimensions may differ. Under mortgage used sewller №10-25. The harder the gate - the power you need a chamber. The mortgage must stand directly on the line of movement of the door of the gate, the playground under the electric motor is shifted from this line inside the territory.

Foundation

This is probably the most responsible and important element of the whole design. To begin with, the foundation is required under the mortgage, where the support rollers will be recorded. Some companies and private builders offer a more economical option of the base than reinforced concrete, namely, they are offered to spin a pair of screw piles, where the mortgage is welded up to top and so, by and large, almost everything is ready.

Then next, in the puff bundle, another slightly neglection is screwed (since exactly a few piles are not installed), under the pole. We will not even consider this method. Probably, it is suitable for easy and small sliding gates, for example, 2.5 meters long with light frameBut the gate is greater long will "walk" on this basis.

We believe that in this case there is no alternative to reinforced concrete foundation, but it can be done in different ways. So, for example, it is often proposed to fill only one foundation - directly under the mortgage, or two separate, one of them - under the mortgage, the other - under the "receiving" pillar.

This option is much better than the decision of the installation of screw piles itself, but the presence of two separate foundations may result in deplorable, especially in cases where these foundations are not below the level of lability of the Earth. Just as a result of frosty, these individual foundations can move regardless of each other. In this case, even with small displacements on each other, everything can be completed by the fact that the gate will not fall into the cattles that are located on the receiving post, and you will need to reconfigure them all the time.

The solution of this problem is very simple (but more expensive than two separate foundations) - both columns are required connect one foundation. In this case, even when the base is displaced, both pillar will be constantly located in parallel with each other, moving in one bundle.

Pillars

They must be installed before the fill of the foundation. In an option with a sliding gate, they do not carry almost no load, in addition to the wind. That is, the canvas, the gate, as a rule, is a large "sailboat" and with strong wind, the entire load moves from the canvas to the poles. If we consider the optimal option, then for these gates it is enough to use the pipe 65x65x2 mm.

Regarding whether it makes sense to put P-shaped pillars Or ordinary - there is no general opinion. Accessories can be installed without problems for single pillars. But it is better for the P-shaped version, this option is preferable in the case when in the future you plan to put not only the drive, but also a set of automation for the gate, which includes photocells. For the beginning, photo-elements are much more convenient to install on the inner poles, and not on the posts outside (taking into account antivandal considerations). And also, inside the pillars inside it is quite convenient to lay the hidden wiring to the signal lamp and photocells.

Design carcass

The frame is preferably made from metal. Structurally, it is made of pipes of a square or rectangular cross section of several sizes. The role of a force frame is used pipes of larger, internal filling in the form of rigidity It is made of smaller pipes.

It is advisable to immediately welcome the toothed rail (or threaded cylinders under the fastening of a toothed rail). Fasteners of a toothed rail (threaded cylinders, 3 pieces for one meter rail) are standard with it complete. Be sure to check this fact during the purchase! In order to install automation without any problems. Otherwise, then it will be very uncomfortable to be smoothly welded to the bottom of the canvas.

Its length is obliged to be no longer less than one meter of the length of the opening. This one extra meter (or even more) the toothed rail goes to the "counterweight" to constantly be in the hook with a gear wheel of the frame of the frame drive. The gear rail is universal and suitable under 99% of drives (Nice, Same, Alutech, Dorhan and so on). If you weld the threaded cylinders for further fasteners of the toothed rail, then it is desirable to weld them before the guide.

Also, do not forget that if you want to install a gate in a rollback gate (embarked in the gate directly in the gate canvas), then it must be done in that part of the gate, which is closest to the supporting rollers on which the canvas is held. If you want to make a wicket at the far end of the canvas from the rollers of the gate or medium, then you can significantly disrupt the balance of weighing, forces, "increase the lever", that is, those indicators that affect the rollers.

Yes, the retractable gate can do quite expensive, but their technological and simplicity of the design, they will give a big one to the lifting and open goal. Installed clearly with the observance of technologies, they are less frequently enclosed and deformed.

Retractable gate can be called the most popular view of the gate today. Previously, it was not necessary to purchase such a design because of the high cost of both fittings and other elements of such a gate. Today their price is much more affordable. The advantages of such gates - practicality and durability. But since this is a complex technical design, the setting of the gate is better to provide professionals. If you are confident in your abilities, have some building skills and tools, then the installation of a rollback gate will not be conjugate with many difficulties. Moreover, you can save on hiring specialists. The main thing that is needed is the accounting of technical requirements, the selection of components, compliance with regulatory loads and following the instructions. Let's consider the installation process in detail.

Elements and components

In fact, having everything you need to fulfill work, you will not need to install the gate. Particularly deep knowledge in the construction you will not need enough basic knowledge, material and following the recommendations of specialists.

For work, you will need consumables, but the main and important part of the elements - fittings responsible for the movement of the gate. It consists of:

roller cart or carriage (2 pcs.);
lower and upper trap;
guide P-shaped beam;
toothed rack;
removable end roller;
top retainer with rollers;
plates for fixing the roller cart.

When choosing high-quality accessories, pay attention to the proven manufacturers, given the price and quality of products. You can also contact professionals for helping to choose the best option.

It is much easier to buy a ready-made set of gates with all the necessary items that you only need to collect and install in place. It has a special installation instructions, thanks to which you can easily do all the necessary work.

Work plan

Digging trench and foundation device. The gate of the retractable type is sufficiently heavy, so you will need to make a foundation for uninterrupted and proper work.
Installation of wires, if you want your gate to open on your own from the drive, or if you plan to set the camcorder on them.
Installation of roller elements.
Setting the gate to the rolling mechanism. At this stage you need to hang the gate without adjustment.
Fastening accessories that catches the target of the gate.
The final adjustment of the gate.
Connecting automation if it is provided.

If you want your gate to serve a long time and without interruption, you need to clearly stick the plan and follow the instructions, carefully performing every step.

Digging Trench and Foundation Preparation

First of all, you need to perform preparatory work for the foundation device. Start with a trench planning. To do this, follow the following advice:

From the border of the portal opening, retreat the distance, which is equal to half the width of the entire passage. For example, the width of your fare is 4 m, then the foundation length will be 2 m from the border.
The width of the trench depends on the width of the design of the gate themselves. For example, the width of your gate is 20 cm, then the trench must be digged by 10-15 cm wide more in two sides, that is, 40-50 cm.
Depth is the subject of disputes for specialists. Some say that it is important to deepen the trench below the level of freezing, others - that this factor does not affect the future foundation at all. According to the first, the foundation should go deep into 1-1.5 m, according to the second - 0.5-0.7 m will be enough. What depth you will choose, purely your solution. We recommend to make it no more than 1 m.

After you have determined with the size, with the help of the shovel, take the trench in the right place. You must work as in the picture below.

Preparing a mortgage element

In order to make a mortgage element, you will need:

18-20 cm wide width channel (it can be replaced by the corner of the same size);
armature Ø 12-15 mm;

The bookmark element is a design of channels and reinforcement, which in the future is installed in the trench and will be concreted. Take a metal chaserler and cut it for the length of the entire trench. If it is 2 m, then the channel must be 2 meters long. After that, it is necessary to fight the reinforcement to it, to form a metal frame. The length of the reinforcement rods should be greater than the trench depth by 5-10 cm so that it can be dried into the ground. How exactly you will welcome the reinforcement, depends on you, there are no restrictions here, it can be serving with a step at 15 cm. The main thing is that the framework is durable, it has a vertical base that is connected by jumpers.

Instead of fittings, you can take a different type of metal products, for example, corners.

After the frame is ready, you can install it in the trench. But before this, the bottom of the trench should be covered with sand or small rubble and tamper it by making it pillow for foundation 5 cm high. Drink the reinforcement so that the schuler surface is flush with a road surface. With the help of the construction level, the framework is perfectly smoothly. If a strong skew is formed from any side, remove the frame and split the sand. If the mortgage will be exposed uneven, it will prevent the correct movement of the gate.

The foundation should be on the same level. Road clearance can be no more than 5 cm so that in the winter period you have no problems using.

Electricity wiring

If your gate is equipped with an automatic opening and closing system, or need to install them cCTVYou need to take care of the laying of electrical cables. It is necessary to conduct them immediately before the fill of the foundation. The cable is placed in a special corrugated hose and lays in the design of the foundation. You need to decide in advance with the place where the drive will be installed, and conduct wires there. The free ends of the wires should be displayed above the foundation level by 1-1.5 m. In order to do everything with their own hands, look at the circuits and drawings of the wiring for the slide gate.

Pouring foundation

As soon as you paved the wiring, the mortgage element can be poured by a concrete mixture. To do this you need cement M400 brands, sand and crushed stone. The proportions are as follows: per 1 kg of cement you need 3 kg of sand and 4-5 kg \u200b\u200bof rubble. Water should be half the weight of all components. It turns out:

It turns out 4 liters of water per 1 kg of cement, 3 kg of sand and 4 kg of rubble. Check the required amount of solution and pour the trench. It is important that the Schwell's surface is not concreted completely, the concrete must be at its level. Now the foundation needs to be left before drying. It will take 3-5 days for which it will strengthen and will be quite reliable for further work.

Assembling a galablestone

To make a frame for the gate, you need to have skills to work with welding apparatusSince all items need to be welded. If you do not have the experience of welding work, you can ask for help to familiar or in a special workshop, where you will make a gate frame for your drawings.

To make a gorgeous frame, you need to purchase profile pipes. Their size will correspond to the desired size of the gate. There are many design options that you can do. The main thing is to choose the right size suitable for you, cut the pipes of the desired size and make welding. Professionals advise to boil the frame so that the horizontal crossings are on top of the vertical pipes. Thanks to this, you will prevent corrosion, you just need to drown out horizontal pipes. When the design is ready, the connection location must be cleaned, and the frame is covered with protective paint.

If your gates have a size of more than 1.5 m to strengthen the design and prevent sagging, you need to quickly be accepted in a step of 50 cm.

In the same stage, a guide P-shaped beam should be used to the lower pipe, which will be carried out by the movement of the gate. After that, the frame is squeezed by a profile sheet.

One of the options, how to make a barny frame is presented below.

Installation of roller carts to the chapeller

Roller carts can be called the most important mechanism, as they must withstand the load of the whole structure, so it should be fixed as reliably to the schueler. Plates for fastening the rollers need to be welded to the chapeller. Everyone makes the most exactly as possible in the same plane, so that the gate is freely moving. In order to expand them exactly, you can use the laser pointer or stretched cord. Another option is to carry out a parallel line on the foundation, which will be a tangent line to the edge of the plate. Welcome plate follows in the middle of the rancher. To do this, retreat 15 cm from the edge, closer to the way and fix the first plate. The second plate is attached to 10 cm from the opposite edge.

Now you need to fix roller carts on the plate. Usually they are connected using bolts and nuts. Tighten them you need to securely and install the gate. Check the smoothness of the stroke, spend the control measurements and adjust the position of the roller supports to set the gate perfectly smoothly. To do this, use the cord that needs to be pulled along the opening line of the gate, at a distance of 20 cm from the surface and 3 cm from the second column. The cord will serve as a reference point that will help expose the gate perfectly smoothly.

Installing the upper lock

So that when moving the gate, they did not move, the retainer or guide is installed on top on the post. He will stop the gate and not give them to swing with strong wind. To do this, mark the holes under fastening on the support post. Measure everything correctly so that the upper frame without obstacles can enter the retainer.

You need to install a bracket for fastening the guide. If you fasten it in concrete or brick, use anchor, the diameter of the studs of which is 10 mm. If you are creating it to the metal, then special self-tapping screws will be suitable. In the case when welding applies, the rollers must be removed.

After fixing the retainer, check it out. The gate must go smoothly, save verticality, and rollers must cover them tightly.

The locks are different, roller or in the form of a regular bracket. What device choose is your decision.

Terminal roller and plug

From the bottom to the end of the guide of the P-shaped bar, in its front part, you need to fix the removable end roller, which is inserted into the profile. It is fastened easily, with a bolted joint. On the opposite side, you need to install a plug (plug) or the same roller.

Such a roller is needed so that when the gate is closed, the guide rolled into the catcher, which is located below, which will be installed on the column on the other side. Thus, you can reduce the load on the support plates that hold rollers on the foundation. The plugs or traffic jams serve as an obstacle to snow, rain, dirt and garbage, which can penetrate the guide wheel. If they are not, then roller carts can quickly fail, and the gate will not be smooth and easy to open.

Fastening the upper and lower trap

To secure the lower and upper trap, you need to close the gate until you stop. At the post, mark the place where the frame of your gate ends. In this place, on top and bottom, you need to consolidate the mortgages to which the traps will be attached. Depending on the mortgages, it is possible to mount them using welding or bolted mounts.

The cattors will soften the contact of the gate frame with the supporting rollers, as well as to reduce the design of the design with strong wind to a minimum. The lower trap still serves to reduce the sagging of the frame that may appear after the long operation of the gate. At the end, check the correct installation of your gate. Open and close them several times, make sure the stroke and smoothness.

Installing and connecting automation

If you want your gate automatically closed and opened, you need to purchase special equipment and install it.

The first thing to the chaserler should be awarded the mounting plate to which the drive will be connected. Usually such a plate is included. For welding, you can use the profile pipes that are welded to the chapeller, and then the plate is welded to them. After that, the engine itself is installed on the base and is fixed using bolts that are also included. It has adjusting screws, thanks to which the engine can be adjusted to up-down position, left-right.

It remains only to welcome gear rails to the P-shaped frame. There will be patience and accuracy, as the rails should be accepted so that they are like a whole. Then when moving, you will not hear any outsiders of the gate. After that, adjust the drive so that it easily led the gate into action. It remains only to configure the mechanism according to the manufacturer's instructions.

That's all, after all manipulations, your gates are ready to operate. You can be proud of yourself, as they themselves were able to make such a major job. Properly installed gates will be quite reliable, and their life will delight you.

Video

See the detailed video instructions for installing a rollback gate:

Another video instruction:

Retractable gate is a compact and ergonomic solution for a country house. As a rule, their production and installation are engaged in professionals with workshops and equipment. In this article, we will tell how to make and install the skate gate alone.

Retractable gate is a sliding design that moves along the fence, completely overlapping or freeing the entrance to the territory. Distinguish two types of such gates:

Monoshirma - consists of one sash. The whole design is based on an additional foundation through the steel mortgage part. Does not require pans on top of the pillars and shifts one way. It is used at the height of the canvas to 2 meters. Option for private construction, open car parks, yards.
Double synchronous design - consists of two identical canvases that move simultaneously in different directions. Relies on two additional foundations. Requires the installation of the upper beam, according to which the web is moved on the rollers. Withstands the heavy weight cloth. It is used at a height of more than 2 meters. An option for high hangars, strategic and industrial facilities and trucks.

The main advantage of the sliding gate is that they do not require space inside or outside the site when opening.

Preparatory work

The production of the gate - the work is not from cheap and can be up to 60% of the final cost. Therefore, consider the opportunity to make them with your own hands.

For the manufacture of the slotting of the retractable gate, plotting tools, clamps, a welding machine and the corresponding skills will be needed. It is worth considering that the product must be welded without distortion and stretches, so it is necessary to choose a flat pad and prepare goats or a prefabricated sample workbench of a suitable size (the dimensions of the future web plus 1 meter on each side).

poles must be static (do not hang out), supporting elements will be attached to them;
the surface under the rolling part of the gate should be horizontal, without slope;
"Road clearance" at least 50 mm;
the length of all the mobile scenes will be larger than the width of the day by 50%.

Attention! The top edge of the canvas must be lower than the top of the posts at least 20 cm.

The basis for the retractable gate is the kit of fittings. This is a set of details necessary for the normal functioning of the finished product. Such kits are manufactured standard, all elements are carefully adjusted and presented in three versions:

Small set. The width of the proof to 4 m, the mass is up to 400 kg.
Midset. Width of the day up to 6 m, mass up to 600 kg.
Big set. The width of the day is more than 6 m, the mass of more than 600 kg.

Attention! Be sure to take into account this data when you choose the fill in the frame of the canvas.

The kit includes the following details:

the main guide (6 m)
supporting plank with rollers
end roller
top and bottom trap
roller carriages trolley
plastic guide plugs

Manufacture of a cloth of a sliding gate

Consider assembling the frame and the consumption of the material on the example of the web for a carrot of 4 meters wide, the height of the canvas from the Earth is 2 meters (road lumen 75 mm) and light filling from the profile (as the most common option). A distinctive feature of the retracting design is the existence of a counterweight. It is a part of the web, not overlapping the disc. As a rule, its length is taken for 50% of the width of the day.

For the manufacture of the frame, the pipes of the rectangular cross section of the following sizes will be needed:

60x30 - 16 pog. M (3x6) - to create a frame. 1 pcs - 6 m, 1 pcs - 4 m, 2 pcs 1.85 m, 1 pcs - 2.7 m;
40x20 - 20 pound M (4x6) - to create the inner part of the frame. 3 pcs 4 m, 4 pcs 2 m;
shine guide 6 m from small or medium set.

On the bus along the entire length is welded a wide part of the pipe 60x30, while 30 mm should be retreat from the visible edge (the vertical stand will rise there). The welds with a length of 50 mm are put in 400 mm increments on both sides. In the width of the gate (4 m) perpendicular to the tire, pipes 60x30 with a length of 1.85 m are assigned. The free ends of these pipes are cut (if necessary) and connect the pipe 60x30 with a length of 4 m.

Attention! At this moment you need to check the diagonals, set the size and eliminate the windows to the wow.

1 - guide bus 6 m; 2 - pipe 60x30 5.97 m; 3.4 - vertical pipes 60x30 1.85 m; 5 - pipe 60x30 4m; 6 - slope 60x30 2.7 m

After eliminating the distortion, at the place we mark the pipe 60x30 with a length of 2.7 m from the free end of the tire to the top corner of the frame (in the form of a slope). After trimming, we install it on the tape and eat all the joints of the pipes.

The inner part of the frame is divided into equal rectangles (only 6), laying up the pipes 20x40, mark on the place and cut. These pipes will be welded by a narrow plane to the frame on its axis, so it should be prepared in advance to prepare a lining of 20 mm. In order to the edge of the frame there will be space for the professional leaf. We grab and brew pipes 20x40.

All weld seams must necessarily be cleaned (grinding disc) and are polished (the "petal" disk) with the help of a grinder.

Like any steel design, the frame must be painted. First you need to remove metal dust and scale. Then be sure to wipe with a rag moistened with solvent. Then project and paint.

After drying, the paint fill the frame. Cropped to the size of the workflists are attached to the pipe 20x40 with rims or self-drawing samples. Filling options can be a variety of - block mobile, sandwich panels, filley panels, mesh, polycarbonate, steel rack or grid. This does not affect the design and frame assembly principle.

Attention! In the case of filling the frame of art forging, a block chamoque or other massive elements, consider the mass of the product when choosing a standard set for a sliding gate.

Installation of the sliding gate

To set the gate, you will need a powerful mortgage detail (ZD), as a rule, from channel number 20 (width 200 mm), firmly attached to an additional foundation that takes all the load from the design. It will be located on the side of the pillar, in the direction of which will roll back when opening. The foundation will be made in the form of two piles (1 m) along the edges, combined by the frame, performing the role of the pillow for Zd. For the convenience of installation and reliability, the frame is better to cook in advance and make it in the form of a whole design with a chaserler. Before laying a concrete, make sure that the position is strictly horizontally in all directions.

1 - piles with a length of 1 m; 2 - 200 mm width channel and 2 m long (1/2 width of opening)

After the appropriate concrete along the edges of the HD strictly along the axis of the movement of the gate, you weld the roller carriages from the set. On them bolted rollers.

On the support pillars on the side of the gate by fixing the vertically pipe 60x80 (false poles) at the height of the web plus 10 cm. The false pillar near the foundation is called side and can be made in the form of a frame opposite to him - a receiving or unloading, as it accepts and holds The canvas between the opening. To the side post at the desired height, we grab the supporting bar with the rollers. On the receiving - the upper and lower trap.

Attention! All welding work until the end of the adjustment is to produce point welding ("patches").

Mount tightly on the seat. Rollers of the lower carriage must enter the bus, the upper tube of the frame 60x30 should be up between the supporting rollers. In the presence of free hand, the bar with supporting rollers can be installed at the place - during the installation of the canvas itself. Fresh end roller according to the instructions. We carry out tests, noting the nuances of the goal. Then we make adjustment and final fixation of all welding nodes.

Automation for sliding gate

Like any other kind, the slotting gate provides for the use of automatic mode of operation and remote control. However, the installation of such devices requires specific knowledge and practical experience.

Make and install the design itself quite bye yourself, but it is better to contact the specialists for the connection of automation. Equipment If you wish can be installed at any time, but if it is known immediately, the sleeves under the power cables are better laying in advance.

You can also decide in advance with the choice. We recommend the following automation models:

Sets for a rollback gate:

Firm	Country	price, rub.			Note
Firm	Country	Small	Middle	Large	Note
Rolling Expert.	Ukraine, Kiev)	4000	5000	6700	+600 rub. For 1 p. M rail *
ROLLING-HITECH.	Ukraine, Zaporozhye)	4500	5500	7800	+730 rub. For 1 p. M rail *
Wesler-Profile	Austria-Ukraine (Dnepropetrovsk)	4800	5900	7400
Alutech	Belarus (Vitebsk)	6300	7000	8100	+660 rub. For 1 p. M rail *
ROLLING CENTER.	Italy	15500	27300	36500	+800 rub. For 1 p. M rail *

* - Each standard set includes rail 6 m. The amount of surcharges for each additional meter of length are indicated.

Estimation for the manufacture of a rollback gate:

Name	Units. change	Number of	price, rub.	Cost, rub.	Note
Pipe 60x30 (1 mm \u003d 3 kg)	rm. M.	18	90	1620	New * 6 m
Pipe 40x20	rm. M.	24	60	1440	New * 6 m
Proflist	m 2.	8	160-270	1280-2160	Depending on the thickness and finishes
Channel	rm. M.	2	750	1500	New * on pog. M.
Armature 16.	rm. M.	20	30	600	New * 6 m
Concrete	m 3.	1	1000	1000	Surface Sand + Cement + Crushed
Paint, sad	kg	3	100	300	Ordinary metal
Other (discs, rolled, electrodes)	-			1000	About
Total for the material	-			8740	Without the cost of automatic
Work	-			6000	Without connecting automation **
TOTAL	-			14740	Manufacture and installation of the canvas

* - In the manufacture of the framework, the use of used rust is allowed. Savings can be up to 60% (at the specified positions).

** - The estimated cost of connecting automation is 3000-5000 rubles.

Retractable gate - the pleasure is not from cheap. However, in the long run, they justify each nested ruble. Successfully combining practicality and compactness, they are an average arithmetic from swing and lifting and sectional structures. At the same time, at the expense of the simplicity and processability of the device, the correctly installed snapshot gates are less susceptible to skews and encoffin than their counterparts.

Vitaly Dolbinov, RMNT.ru