Forged fences with your own hands. How to make a wrought iron fence

Everyone who installs fences has one common goal - to circle a certain area, but the appearance and methods of making a fence are very different from each other. Fences in which artistic forging is used, in addition to the direct function of a fence, successfully play the role of an addition to the design of a courtyard and a house, and in some cases are the main design element.

An example of an original fence with sections of forged elements

Professional art forging has been raised to the rank of art, and professional blacksmiths never cease to amaze with their talents and inexhaustible imagination. The use of forging elements in the construction of fences, gates, parapets and gates allows you to give each site individuality, since the drawings, born of the master's imagination, are not repeated.

Types of forged barriers

Benefits of forged fences

Durability: moisture, wind, sun are not terrible;
It's beautiful. Strong metal rods, decorated with decorative elements, look like graceful lace;
Uniqueness. Everyone selects the elements of fences and gates decorations to their taste, so the repetition of the pattern practically does not happen.

Ways to create artistic forging

Artistic forging has been appreciated at all times, and now it has become especially popular to decorate gates, fences, yard and room furniture with wrought iron patterns.

Fancy chrome art forging fence

These wonderful items are created in two ways: hot and cold forging.
Hot forging craftsmen are always worth their weight in gold. They create their details, like ancient ancestors, with the help of a forge and an anvil. The process is quite laborious, and the cost of finished products, shall we say, is not for the poor.

But artistic hot forging has a big advantage: you can create literally anything - from a simple twig to the smallest curls, roses, leaves, grapes, etc., etc.

The second method of forging is cold. It differs in that the equipment for creating objects is less voluminous and expensive, and everyone can learn how to use it if desired. Products made by cold forging are simpler, but the costs are much lower. Fences with elements of cold forging also look rich and elegant.

What you need to create a wrought iron fence

For yourself, you need to prepare the main tools:

Stages of making an artistic fence

Artistic forging by the cold method is an exciting experience, and if you master its subtleties, it can become a new hobby or even a means of earning money. To begin with, it is advisable to master the initial techniques of working with a welding machine and get down to business.

A beautiful fence for a private house or summer cottage is a visiting card of the site, which can complement the composition of architectural structures or become its highlight.

Handmade forged fence is a great option for this design. You can order it from specialists or, if you have skills in owning a welding machine, try to make it yourself.

Users often search:

Depending on the method of creation, it happens:

Stamped. It is done in production. It is an automated process for the manufacture of metal elements. You can buy ready-made identical sections of the fence and install it yourself. Much cheaper than manual, but such a fence will not be unique.
Manual. Performed using hot or cold technology. Each forged element is unique. Masters create custom-made whole pictures that can tell about the tastes and hobbies of the owners of the site. The process is laborious and time consuming. Handmade ready-made sectional canvases are an expensive pleasure.

Let us examine in more detail the manufacture of parts by hot and cold forging.

Hot

Photo: hot forging with hand tools

The metal blank is heated to the desired temperature so that it becomes soft and plastic. Then the master uses a hammer, anvil or a hydraulic press to shape the part and cool it in cold water.

This is how exclusive elements of architecture, artistic ornaments and drawings are obtained. To speed up the work, many craftsmen buy equipment on which they practically do not have to forge by hand.

Cold

Not so popular. The workpieces are processed without heating. The shape of the metal is changed using a press, and then annealed. It is mainly used in the serial production of parts, gratings using welding. The elements are beautiful, but not elite. But for a summer cottage fence, this is a good and inexpensive option.

Photo: cold forging with a bending machine

Where is used

Forging is widely used both in exterior decoration of buildings and in interior arrangement. Most often, forging details are decorated:

stairs;
gazebos;
fences, gates, wickets;
verandas, terraces;
awnings;
window, doorways;
balconies;
railings;
fireplaces;
chandeliers;
dishes, vases, candlesticks;
arches;
braziers;
swing and more.

Photo: forging samples

Tip-shaped elements shape the top of the hedges to give them a finished look. Monograms, currency, balusters decorate stair railings, fireplace grates, wickets. Plants made of metal will beautifully complement the summer gazebo, balcony grate.

Wrought iron goes well with wood, polycarbonate, profiled sheet, steel, so many owners try to combine several types of materials when building fences.

Thematic material:

Manufacturing technology classification

Fences are made in three ways:

Fences are often made in the third way. By purchasing ready-made sections, the owners significantly reduce the costs and time for the construction of the fence.

Types of structures

Fences mounted as separate spans and fixed to brick or stone supports... The pillars are connected with a ribbon-shaped plinth 15–100 cm high. Option without it is possible.
Continuous fence... Steel pipes serve as stands. With a correctly selected diameter, the structure has an integral appearance.
Fencing with a fixed screen on which forged parts stand out... Thin iron sheets, cellular polycarbonate, corrugated board are used as a shielding surface. Often this is how a gate, a gate for shading the courtyard and reliable protection from strangers is designed.

Photo: stylish fencing of the local area

To make the estate closed and not visible from the street side, you should choose a screened fence.

Let us examine the design of other options for forged metal fences.

Decorative (low)

They are used to decorate the site, not protect it. They have artistic elements. They fenced flower beds, a garden area, an area behind the house. They are made low - up to 1 m. They look elegant. Painted in different colors. Manufactured to order.

Photo: a combination of stone and metal in the fence of the site

Protective (functional)

Factory imitation of artistic forging, obtained by stamping. Implemented in sections. Popular types of pillars are brick, metal. Such a fence is used to protect private estates, cottages, summer cottages, parks. They often have a minimum of decorative elements. Very durable, they serve as reliable protection of the site. The price is affordable.

Combined

This structure combines elements of the first two types. The welded fence is complemented by simple forged parts. A screen made of polycarbonate, corrugated board is installed in the background. Standard parts are produced in the factory by stamping. Such a fence is reliable, has average prices, and an attractive appearance.

Photo: the forged fence is supplemented with profile sheets that hide the garden area from prying eyes

In the private sector, a wicket, a gate for a wrought-iron fence is often decorated with a combination of materials.

Advantages and disadvantages

Pros of a forged fence:

Strength. The reliability of metal cannot be compared to wood or plastic. The forging can withstand any load and is resistant to mechanical damage.
Durability. The service life of such fences can be up to one hundred years. It is not for nothing that many historical architectural monuments that have survived to this day have forged parts. An important condition for long-term operation is high-quality corrosion treatment.
Doesn't need any special care.
It can be repaired without harm to the entire structure.
Beautiful patterns, ornaments look very expensive and elegant.
Security guarantee. Metal structures can be classified as anti-burglary. They are difficult to overcome, especially if the top of the fence is decorated with sharp spikes or tips.
A wide range of styles. To install budget fences, they buy ready-made sections. To get a unique structure, you should develop your own sketch and order forging from the master.

The following should be said about the shortcomings:

The price of artistic forging of individual fence models can reach 50,000 rubles. for 1 square meter.
The heavy weight of the structures complicates their transportation and installation.
To mount such a fence yourself, you need experience in construction.
Fencing without shielding is practically transparent. Therefore, everything that happens on the site will be clearly visible from the street.
It is recommended to treat the metal surface against corrosion once every 3-4 years. So it will last even longer.

If this is your first time encountering the process of building a fence, then it is better not to experiment with self-installation, but to order the services of craftsmen.

Schemes and drawings of finished structures in different styles

To put into practice any of the patterns, it is necessary to develop a sketch of the future section in advance. The drawing is selected based on the preferences of the owners, the design style of the structure.

Photo: various options for fence sections

There are enough forging styles to choose from. Let's analyze the main features of the most popular of them. It:

The style of the fence should be chosen in accordance with the general picture of the architectural structures on the estate, so that it is in harmony with the entire composition.

Popular manufacturers of forged fences

There are a number of manufacturing companies on the domestic construction market that have won the trust of good quality and reasonable prices. Let's highlight the main ones.

Kovart

Experience in the field of forged products - 17 years. The skills of designers and craftsmen allow the use of artistic techniques that were used by blacksmiths in Tsarist times.

The company provides the following services:

creation of drawing projects on request;
shot blasting of metal;
3D modeling;
laser cutting;
artistic patination - applying silver, copper, gold;
chrome plating;
coating of forged products with gold electroplating.

Photo: elite product made by "Kovart"

The list of products includes elements of interior decoration of premises and details for exterior decoration of buildings, fences.

KovArt also realizes in practice sketches suggested by clients.

First Forging Factory

A Moscow enterprise that makes jewelry, metal products in an artistic or stamped way. All goods are guaranteed for 5 years.

It is located 15 km from the Moscow Ring Road on the Minsk highway.

Rowand forging

The domestic company was founded in 1997. Makes welded, forged structures of various complexity and sizes:

goal,
railings,
visors,
ritual enclosures,
furniture,
intake sections and more.

Takes on any amount of work on order.

Kratemet

Russian plant. Mainly produces plastic, metal-plastic, forged products.

The volume of technical capacities of "Kratemet" allows to produce up to 200 tons of metal structures per month.

Among the products:

fences from a square, round profile;
swing and sliding forged, welded gates;
forged, welded window grilles;
railings;
flower girls, stands;
visors;
chandeliers, sconces.

In addition to the production of goods to order, a team of craftsmen performs assembly work.

Insight

The plant is engaged in artistic forging. Has production workshops in Moscow, Voronezh, St. Petersburg. Produces decorative items, fences, furniture, lanterns and more. Designers will help to develop a design sketch according to the client's idea or an individual project.

Construction of a forged fence from ready-made sections

If you have the skills to work with welding, then you can try to make grates for the fence yourself, decorating the rods with elements using the cold forging method. But this process is laborious and time consuming. It's easier to install the factory sections yourself.

Required materials and tools

To install the fence you need:

The territory is cleared of vegetation and debris. Marking is performed along the perimeter of the future fence. In the places of the posts, pegs are driven in with a step of 2.5 m, a rope is pulled between them.

Arrangement of the foundation

There are several options for a base for a forged structure:

Pouring monolithic concrete tape.
Column and point foundations for each rack.
Pile-screw (on swampy soils).

The first two are used more often. Under massive fences with brick, stone pillars, tape is poured, under lightweight fences - a columnar foundation.

Let's analyze the main stages of creating these bases.

Columnar

Concreting of each support is carried out separately into a pre-prepared well.

The order of work is as follows:

Holes are dug or drilled under the pillars to a depth of 0.7–1.5 m. The recommended depth is at least ⅓ of the height of the future support. Diameter 25-30 cm.
The bottom is rammed. A metal rack is placed in the well according to the level. Another option is to fix pieces of asbestos-cement pipes in the wells so that they peep 10-15 cm above the ground in height. The empty space around is filled with rubble, liquid concrete mortar. The metal stand is fixed at the top.

Tape

A columnar foundation, complemented by a solid concrete tape, will increase the rigidity of the structure and significantly extend its service life.

Photo: installation of a strip foundation for a fence

For this, wells are drilled in the prepared trench under the pillars. They knock down the formwork from wooden boards. Supports are inserted into the pits, set in level. The trench is reinforced. For reliability, the reinforcing frame can be welded to the posts (if the supports are metal). Everything is poured with concrete to ground level. Setting time - up to 3 weeks.

Installation of pillars

Several options for supports made of different materials are suitable for forged sections:

Metallic. Convenient to install. Often, shaped pipes of round, square or rectangular cross-section (40 * 60, 50 * 50 mm) are taken as them. Long lasting. Excellent resistance to stress. It is recommended to close the top with a lid by welding it to the pipe so that moisture does not enter the pipe cavity. You can read about the selection, processing and stages of their installation here: "".
Brick. They go well with forging. For the racks, a facing brick is purchased, from which the columns are laid out. The foundation is a monolithic tape with a depth of 1 m. The masonry is reinforced, therefore, the ordering is carried out around the installed metal pipe 40 * 40 cm. The recommended support height is from 2 to 2.5 m, the cross section is 1.5 bricks. For fastening the sections, special mortgages are fixed into the brick, to which the spans are then mounted. Recommendations for choosing the type of brick, masonry, the order of erection of pillars can be found here: "".
Asbestos pipes, concrete racks... Easy to install. Does not require protective treatment or maintenance. Looks good in combination with wrought iron grates. Reliable. Long lasting. But they should not be bought for fences over 1.5 m high.

When installing the fence yourself, it is better to choose metal poles, since their installation process, attachment to the spans will be easier and faster than in the version with brick, concrete poles.

Section fastening methods

By welding... The gratings are simply welded to the posts. More popular mount. Suitable for metal supports.
On fasteners... It is carried out with brick, concrete supports, in which embedded parts are pre-mounted. It is possible to mount sections on the nut-bolt connection to metal posts.

An alternative is to embed the fence sections into a concrete base.

Photo: the process of installing the fence

Regardless of the material for the pillars, their upper part should be protected from constant exposure to precipitation. For this purpose, decorative caps are attached from above, which prevent water from entering the inside of the column.

Installation of wickets and gates

When using metal pillars, the procedure is simplified, since hinges are simply welded to them, onto which the gates and wickets are hung.

In the case of brick, stone or concrete racks, it is worthwhile in advance, even at the masonry stage, to lay mortgages in them - thick reinforcement rods. In this case, it is important that the reinforcement is not installed strictly horizontally, but at an angle of 45 degrees, and the lower edge, looking outward, looks down. The reason is simple - when a heavy wicket is operated, the center of gravity is constantly shifting and the positioning at an angle will prevent the wicket from sinking or skewing.

Photo: the gate is decorated with forging

The outer piece of reinforcement is cut off, leaving 1 cm so that metal hinges can be welded. When the hinges are securely fastened, hang the gates and wickets.

It is worth considering that for the free opening of the doors, the distance from the bottom of the canvas to the track must be at least 5 cm, on the sides of the post - at least 1 cm.

At the end of construction work, all welded seams are cleaned and degreased.

Painting

A protective anti-corrosion primer is applied to the prepared metal surface, sometimes in several layers. Drying time - 24 hours. Then they paint the fence.

A detailed list of suitable protective equipment, technology of their application can be found in the article: "".

The process of processing a forged surface is complicated by the presence of small parts, therefore, when using a spray gun, there is a high risk that many areas will remain unpainted. For hard-to-reach places, it is better to take a brush.

Decorating

Each era has made its own changes in forging. Today, popular elements are:

curls, snails;
climbing plants;
broken lines;
waves;
sharp peaks;
arrowheads;
baskets of flowers and more.

Photo: with lanterns and forged elements

To emphasize the beauty of the artistic drawings, a living green fence is created around the perimeter, the branches of which harmoniously braid the iron bars of the gratings.

You can achieve the effect of antiquity and luxury if the forging is patinated - due to a special paint, you can get an imitation of an old metal with a shade of gold, bronze or silver.

A fence made of brick columns and forged lattices are well complemented by lanterns installed on top of the pillars. They look nice and improve the illumination of the area.

Forged fences in skillful hands are transformed from ordinary protective structures into works of art, which, in addition to standard functions, delight owners and others with their sophistication and beauty.

The hallmark of any private house is a fence. Thanks to the huge amount of materials and innovative technologies, everyone can build not a simple fence, but a real decorative element that will add attractiveness to landscape design. One of these is a wrought-iron fence, which will look the most impressive: graceful lines and delicate weaves of metal rods fascinate with beauty. Naturally, if you order such a fence from professional craftsmen, it will cost a lot. You can make such a structure yourself, since this is a completely feasible task, despite the complexity of the processes. It is enough to take into account all the main points of the assembly and the question of how to make a forged fence with your own hands will be solved.

There are undeniable advantages of a forged fence over its counterparts made using a different technology and from other materials:

Reliability. As you know, metal is one of the strongest and most durable materials. If it is processed according to all the rules, then the structure can easily withstand changes in air temperature and high humidity. With proper care, the service life of forged fences will be unlimited.
Appearance. If we consider other types of materials from metal sheets, they will not have such an original appearance. A wrought-iron fence, regardless of the style of the house and landscape design, will always look modern and noble.
Variability. Due to the pliability of metal, absolutely any shape can be created from it. This directly affects the completeness of the personal plot. The design will give it luxury, inaccessibility and elegance.

Many believe that it is necessary to involve craftsmen and professional blacksmiths to create a wrought-iron fence. In addition, most abandon this idea due to the need to work with special equipment, which requires special skills. But today, you can get a forged fence in one of three ways:

welding is an affordable way for every person;
forging - involves the connection of all elements of the fence by hand, therefore it takes a lot of time and effort, as well as the acquisition of certain skills;
combined option - combines the first and second technology, therefore, both equipment and skills are needed.

Forged fences are considered a true work of art, as they are created by metal artists. Thanks to the variety of decorative elements, as well as metal processing techniques, everyone will be able to choose a suitable option for themselves. It should be noted that today the most common are sectional fences, which can be purchased from specialized companies. They are easily and quickly mounted without the involvement of professionals.

Deciding to make a forging fence with your own hands, you can save money, as well as get a fence, an analogue of which will be difficult to find.

Before starting work, you need to select all the tools:

bulgarian;
welding machine;
vice;
device for twisting metal rods (longitudinal and transverse);
atomizer with compressor;
other small tools.

To protect the forged sections from the influence of atmospheric precipitation, it is enough to open them with paints and varnishes. In most cases, a combination of black and gold is used.

Regardless of what material was chosen for the base of the fence, it can be supplemented with spans from ready-made elementsforging. So, very often you can find a combination of brick and stone with metal. On request, the fence can only be made of forged elements.

Each span must be fixed on support pillars that are installed when the foundation is being formed. The wicket and gates must also be made of forged elements. This will complement the given style.

Like any other fencing, forging requires a reasonably strong foundation. The foundation acts in its role. It is enough to use tape technology, which is quite simple and does not require the acquisition of any special skills.

Whichever side you look at the fence with forging elements has practically no drawbacks. There is only one - high cost. But, if it was decided to do it yourself, then this problem is solved. Today, innovative technologies can solve almost any problem associated with home improvement. The same applies to fences. Forging can be done in two ways:

hot;
cold.

Hot technology is used only by professional forged fences, therefore, it is better for beginners in this matter to give preference to the cold production of forged fences. You should start work with the selection of a picture. To do this, you can use a huge number of options and ideas of the masters or develop your own sketch. If this is your first time getting in touch with such technologies, then you should not dwell on the complex and elaborate versions.

After the drawing has been selected, you can start marking the future fence. It is important to maintain the same distance for the spans and support posts. This will allow you to calculate the number of sections and calculate the required materials.

If possible, it is worth asking for help from a blacksmith or a professional who will show you a few basic techniques and also give lessons for beginners.

Purlins made of forging will cost significantly less than their decorative counterparts. After all the calculations have been completed, and the markup is applied to the territory, you can start preparing.

First of all, you need to tackle the foundation. The depth of the trench for the foundation should not be deeper than 30 cm. Also, do not forget about the sand cushion, waterproofing and formwork. During the pouring of the foundation, for greater strength, reinforcement is laid and metal reinforcement for the pillars is removed. The most durable and reliable option is to install the poles in a trench, followed by their welding with a reinforcing frame and concreting.

The support posts of the fence must be installed strictly vertically, therefore it is necessary to constantly check the clarity with a level. During construction, the tops of the pillars are covered with foil to prevent water from entering them until the construction is completed. For added protection, decorative waterproof caps are available.

Brick and concrete pillars go very well with forged spans. Alternatively, you can consider the option with simple metal support structures.

While the foundation solidifies, it takes about a week, you can start making forged spans. For this, pieces of metal of the required length are cut with the help of a grinder. All of them will be flat, and to give them the desired shape, you need to use tools for cold forging. Subject to technology and accuracy, all elements will be the same in shape and size. Particular attention should be paid to the ends of the parts, as they have a sharp shape. There are two ways to solve this problem:

round them inward;
use metal balls.

The balls can be purchased or made by yourself. The optimal size will be a diameter of 2 cm. When all the elements are twisted according to the figure, you need to expand them all and view them. This will allow you to immediately identify which parts are too different and require rework. The assembly of the structure begins with the creation of a frame, for which pipes with a section of 25x25 are selected (size 30x30 is also allowed). After the frame is fully welded, it is necessary to lay out all the elements, this will allow you not to get confused and accurately complete the drawing.

At the end, you need to check the span for errors in the form of large seams. If necessary, everything is cleaned with metal brushes. It is advisable to do this with the entire product. The final stage involves painting, but before that, degreasing and priming are carried out so that the paint lies in an even layer. The paint will protect the metal from corrosion, as well as add completeness to the fence.

Experts do not recommend assembling the girders by weight. A table is suitable for this. During welding, the main elements are first welded, and then decorative elements are added to them. Painting is carried out after installing metal spans between the posts.

It is enough to set aside a little time, apply imagination and strength, study this article and be patient to make an original wrought-iron fence. Thanks to this, you can significantly save costs, since when ordering such a fence in specialized companies, the amount will be several times higher.

You may also be interested in the following material:

Video

From the provided video material, you can familiarize yourself with the intricacies of making a forged fence:

Photo

Below is a series of photographs showing forged fences in a variety of designs:

Types and features of forged fences. Preparatory work and fence installation technology, useful recommendations.

Features and types of forged fences

The most noble, attractive, but at the same time expensive method of metal processing is forging. Fences, many of which are made with anvils, are durable and elegant. Not every owner will be able to enclose his estate with a wrought-iron fence, because an expensive order of such an original design can significantly lighten the wallet. But if there is a desire, metal and the necessary tools, you can do without the help of specialists.

To facilitate the choice of the desired design, we will immediately familiarize ourselves with the types of forged fences:

Decorative fencing... Very often it becomes a work of art. The main purpose of such a fence is to decorate a suburban area, which, however, absolutely does not affect the protective functions of the structure. Decorative fences do not have stamped and welded elements. All prefabricated parts of the structure are fastened with clamps.
Safety fence... It is erected for security purposes in the event of external encroachment on the territory of a suburban area. Sections and details of such a fence are attached to threaded and welded fasteners. The safety fence is distinguished by its reliability due to its high strength.
Combined wrought iron fence... It combines the reliability and decorative qualities of the previous structures. The choice of a combined fence is the most optimal option for protecting and decorating a personal plot.

A steel forged fence, in addition to its high cost, has practically no drawbacks. Its main advantages include:

Reliability due to the material of manufacture of the forged fence... The metal is strong and durable, and with the necessary processing it can withstand changes in humidity and seasonal fluctuations in air temperature. In comparison with wooden structures of this kind, the service life of a forged fence is tens, or even hundreds of years longer.
Flawless appearance... Even in the absence of any pretentiousness, a forged fence has a more noble appearance than similar structures made of concrete, steel profile or wood.
Originality due to the ability to give metal by forging any look... It all depends on the personal preferences of the owner of the site, that is, on how he wants to see his fence: elegant or luxurious, unapproachable or intimidating.

Preparatory work

In order not to waste time and money on any additional purchases during the construction of a forged fence, first of all, you should determine the required amount of material for it. You need to start these surveys by drawing up a drawing of a forged fence on paper, which should reflect in detail all the dimensions of the structure and the pattern of its sections in detail.

When developing your own sketch of the section, it is recommended to study the proposals of firms that carry out artistic forging. If there is no drawing experience, their development can be taken as a basis, choose a ready-made drawing and include individual motives and decorative details in it.

First of all, the drawing of the fence lattice should be harmonious - not necessarily simple, but it should not be overloaded with figured details. The composition can be made symmetrical, asymmetrical, repeated on the same elements, and large figures can be selected. If you place the same elements in a sketch, combining them correctly in groups, you can create very interesting patterns. Moreover, they can also be varied by orienting similar figures from different sides.

When calculating, you need to pay attention to the length of the sections. It should not be more than 1.5-2 m. Otherwise, a forged fence will require a very massive, and therefore expensive, foundation. The larger the size of the sections, the larger it should be and the wider the transverse diameter of the support posts of the gratings.

Supports for forged fence gratings are round and rectangular. The material for them can be brick, pipes, profile or concrete.

Metal poles from a pipe or profile are durable, resistant to atmospheric precipitation, easily transported and inexpensive. As supports for the gratings of a forged fence, blanks with a cross-sectional size of more than 6 cm are used.

Brick supports are well suited for massive and tall fences. A metal support is fixed in a brick pillar, to which reinforcement is welded connecting the sections of the fence.

The concrete supports are also reliable. They are harmoniously combined with forged sections, but have a limitation in their height. A fence with concrete pillars should not be higher than 1.5 m due to the possibility of their destruction under the weight of metal gratings.

We will consider the installation of a forged fence with metal supports on a strip foundation.

For the manufacture of intake sections, hot or cold forging methods are used. The latter method is the most economical and popular option. Its implementation requires less experience with metal than the hot method. For the manufacture of any part by cold forging, a separate machine is needed.

They all have specific names, for example:

"Snail" - it gives the rods of the future lattice a spiral shape;
"Gnutik" - bends parts at the required angle;
"Template" - transforms metal rods into circles, being able to create any radius;
"Flashlight" - intertwines rods when making complex figurines;
"Wave" - \u200b\u200bgives the rod the shape corresponding to the name.

All this equipment can be rented or purchased. For the installation of some components of the grilles, there are templates that greatly simplify the work.

Hot forging requires a forge, hammer and anvil. The furnace can be closed or open, stationary or portable. In the future, we will consider the method of cold, more affordable forging of a metal fence.

In addition to the above devices, additional tools and equipment will be required:

Welding machine and electrodes of various sizes, which will be needed for spot and conventional welding;
Angle grinder with grinding and cutting discs;
Large locksmith's vice, as well as curved yews, necessary for twisting the rods;
Hammer and pliers;
Square, building level and 10-meter tape measure;
Brushes or spray gun.

As materials for the fence lattice, you need to take a metal rod with a diameter of 14 mm and a metal sheet of 2 mm for the manufacture of flat elements of the fence - lances, etc. For the foundation, you will need a concrete mixer, shovels, crushed stone, river sand and cement. For marking the fence - stakes and a cord.

Forged fence installation technology

The work can be conditionally divided into three stages: the construction of the foundation and the installation of support pillars, the production of forged sections, the assembly and painting of the fence. Consider the stages of installing a forged fence in detail.

Foundation device and installation of pillars

This work should begin by defining the fence line on the ground. To do this, you need to use a diagram drawn up in advance with reference to the characteristic points of the structure to the selected landmarks of the site: the corner of the building, pillar, etc. After that, the perimeter of the fence must be marked with pegs, indicating the location of the support posts with them.

The building site should be cleared of debris, stumps, unnecessary bushes and trees. The stakes must be connected with a stretched cord and start digging a trench under the foundation tape. Its depth depends on the stability of the soil, the size of the fence sections and the climate in the construction region. The optimum depth of the cut should be 70 cm and the width 30 cm.

The pillars need to be dug into the bottom of the trench to a depth of 30-40 cm. Pits for them should not be made too wide. After installing the pillars strictly vertically, the recesses for them must be covered with rubble and carefully tamped. It is also recommended to seal the bottom of the trench and fill it with a layer of sand 5-10 cm. The sand pillow should be moistened abundantly with water.

After that, you can proceed to the reinforcement strapping of the future foundation to give it rigidity after pouring and polymerizing concrete. The strapping is a mesh with cells 100x100 mm, made of reinforcement rods. The strapping elements can be connected together with a knitting wire.

There should be three layers of such nets in the trench. The first layer should be placed at the bottom of the recess, the second in the middle, and the third at the top of the foundation. All nets are recommended to be attached to posts dug into the bottom of the trench.

After reinforcement, it is necessary to install the formwork, which plays the role of a mold for liquid concrete. The formwork must be made strong. Therefore, it is worth using boards as a material for it, and even better - laminated MDF. In this case, the finished surface of the above-ground part of the foundation will be perfectly smooth and will not require additional finishing after installing the forged fence.

Before starting concreting, the installation of all support pillars must be checked again with a level and fixed in the formwork with stops made of wooden blocks.

After that, concrete must be poured into the formwork, equipped with reinforcement strapping and support pillars. It is advisable that he has a brand corresponding to outdoor work. It is not recommended to perform any manipulations with the fence supports until the concrete is completely cured.

Making sections for a forged fence

Unlike gates, forged fencing gratings are made without an external frame from an angle profile. Almost all parts of the grates are made from a rod, which can take various forms according to the conceived design of the fence.

Structures with unpretentious, very easy-to-manufacture details - curls, stiffness and flat peaks - are designed according to the same template. The types of lattices are more complex, they are distinguished by intricate designs, as well as the presence of decorative elements.

The cold forging section of the fence must be made in the following order:

Draw a section template with stiffeners, decorative, protective details on a flat and horizontal plane with chalk. We will assemble sections of the fence according to this template.
Working with a bending machine, it is necessary to make the required number of curly parts: peak, curls. The shape of the elements, as well as their dimensions, must correspond to the template depicted in chalk on a plane.
All parts of the section must be connected by spot welding. And if after this procedure no defects are found, you can apply welded seams, finally fixing the parts.
Similarly, other sections of the fence should be assembled, carefully observing that each of its parts is according to the template in the required place.

After manufacturing all sections, it is necessary to clean the welds and remove the rust. After that, the metal must be primed and painted with a protective compound. This procedure will protect the sections of the fence from corrosion and improve their appearance.

After painting, you can put the products in their places. Their fastening to the supports should be done using welding or clamps.

How to make a forged fence - watch the video:

It goes without saying that such a complex project is difficult to implement without mistakes, especially when a forged fence is being made independently for the first time. However, all the shortcomings can always be corrected, while gaining valuable experience.

Who was the first to come up with a high fence around his home and hide from prying eyes is impossible to establish. But today, fencing a personal site is a common practice. At the same time, the fence performs not only a protective, but also a decorative function, and if desired, it can become a work of art.

For the construction of the fence, a variety of materials are used: mesh, brick, wood and others. Their combination allows you to create interesting options, but forged fences are a separate group http://krupnov-nn.ru/katalog/metallokonstrukczii/. In our article, we'll talk about how to make them yourself.

Types of wrought iron fences

Forged fences are appreciated for their strength, reliability and aesthetic appearance. And the latter directly depends on the type of fence.

Protective

No aesthetic function is assigned to the protective fence. It is assembled on site from prefabricated sections. It is the most affordable, perfectly fulfills the security role.

Decorative

It is not difficult to guess that a distinctive feature of a decorative wrought-iron fence is its appearance. Details are made by hand, artistic forging is used.

A decorative fence not only reliably protects the site from the penetration of strangers, but also decorates it. True, not everyone can afford such a fence, since it has a high cost.

Welded

What if you don't have money for a decorative fence, but you want a beautiful wrought-iron fence? In this case, you should pay attention to a welded fence, which is a cross between the two above options.

For the manufacture of welded fencing, ready-made structures (as in the first case) and individual decorative elements (made by artistically forging) are used. The result is a fence that is very original in appearance and affordable. By the way, you can create it with your own hands, keeping all costs to a minimum!

DIY forged fence

It should be said right away that making a fence is a rather laborious process, but the result is worth it. Decorative items can be purchased at a specialty store, or you can forge it yourself. In the second case, you will have to make a lot of effort or get along with the simplest elements.

Tool

For work you will need:

Electric arc welding machine
Bulgarian
Vise
Tool for twisting iron rods
Utility tool

Fence construction

A wrought iron fence consists of:

Of the foundation
Support pillars
Intake sections

Given the large weight of the finished fence, the foundation should be given the utmost attention. The service life of the fence will depend on it. As for the support pillars, profile pipes with a cross section of at least 50 mm do an excellent job with this task.

Fence sections are made of iron bar. Experts recommend taking a faceted square rod, as it adds solidity to the structure. Frames for intake sections are made of metal profiles.

Mounting

A frame for the intake section is placed in a free and level space. It is important to measure and compare its diagonals, the unevenness of which will lead to a skew of the section. Decorative elements are laid out inside the frame, choosing a specific design. This stage determines the appearance of the fence, so it is worth experimenting and going through several solutions.

After all the elements are in place, they are fastened together by welding. Then the section of the fence is installed in the designated place, cleaned and painted in any color.

Experts recommend welding the fence parts twice. Once by means of spot welding, which separates the parts from each other. The second time the parts are welded tightly, but only after the section has been evaluated in its assigned position.