Log saws Wimmer. Sawmills Benefits of the Discovery NEXT angle circular sawmill

Wimmer log saws (mobile sawmills)

This slogan of the renowned WIMMER company has been justifying itself for many years. The company works smoothly and fruitfully. At its helm are true professionals and experts in their field Bernhard Wimmer, Norbert Wimmer and Josef Zenz. For many years the company has been confirming by its work the opinion of specialists about the high level of development of its new machines and their high-quality production and enjoys a well-deserved reputation in the world market.

Bernhard Wimmer founded a mechanical engineering company with a partner in 1990, which specialized in the manufacture of mobile saws. Already in 1996, he founded his own company and WIMMER, the first German mobile band saw with bevel cut and medium tension. Today, many of the innovative improvements to this installation are copied by competitors and partly declared by them as their own designs.

Norbert Wimmer, Bernhard's son, has worked for his father's company for many years. As a skilled joiner, he is closely associated with woodworking, cutting wood to intensively monitor new designs as well as new developments in the saw blade industry.

Joseph Zenz studied electronic data processing, industrial economics, spare parts for 10 years in Munich. Since 1999, he has been working closely with WIMMER and is responsible for the manufacture and marketing of sawing machines.

The successor to the dynasty will undoubtedly be Stephanie Zenz, Joseph's daughter. Since 2005, she has been studying to be a mechanical engineer, and in the future she intends to continue her engineering and economic education.

The ZENZ team consists of 25 employees who ensure the flawless production sequence of WIMMER bandsaw machines. They also provide service for WIMMER sawing machines. Most of them have been working at the enterprise for 10 years.

A bit of history

Matthias Zenz bought the village smithy in 1857, which lasted until 1872. Then four more generations passed before the current owner Joseph Cenz did not take over the company in 1989.

In 2007, ZENZ celebrated its 150th anniversary. In addition to blacksmithing and trading in agricultural machines, ZENZ has always been involved in mechanical engineering. So it comes as no surprise that Joseph Zenz Jr. soon after taking over the production began to work in this area. In 1990, the first three mobile sawmills were built for trading firms. And by 1999, 500 sawmills had already been established and sold all over the world. Since 1990 the company was constantly expanding and made significant investments in the development of new machines. Today all the company's machines are equipped with electronic control, which makes it possible to achieve the highest quality in production.

Today on the pages of the magazine we will present two new generation machines.

Band log saw WIMMER BN 110 - work in three-shift mode

Band log saw WIMMER BN 110 (mobile sawmill)

Band log saw WIMMER BN 110

(mobile sawmill)

The band log saw WIMMER BN 110 is designed for professional use. This machine was developed on the basis of many years of experience in sawing commissioned timber. The saw blade service has developed a lot of structural knowledge over the years. Most of our machines have been operating in three shifts for many years and sawing up to 12,000 m3 per year. They have a proven track record of stability and durability with comfortable handling and cutting precision. The "true" mid-tension creates a "stress-free" movement of the saw blade, which significantly increases its service life.

The WIMMER sawing machine bears the name of its creator Bernhard Wimmer, who has 15 years of practical experience in the field of contract sawing. In 1989 he developed his first band log saw and has continued to actively develop in this area since that time. The quality of his developments is greatly influenced by the constant exchange of experience with tolling timber sawers, as well as many years of experience in the service of saw blades.

The main quality of the machine is its durability. This machine is designed for long-term operation and has not had a single failure during long-term testing. Many enterprises in Estonia, Latvia, Siberia, Ukraine have been sawing on this machine for many years, and with constant operation (approximately 8000 hours per year with a capacity of up to 12,000 m3 per year).

Stability is another essential quality in machine tool manufacturing.

And here there are no compromises for the company. Sawing machines are designed based on the respective diameters. We do not create any "cosmetic appearances" in order to make the machine with the largest log pass. The sawing machine, from the main frame with stable guides to all other components, matches the log passage.

Own production has long been the key to success. Since we have our own production, we can fulfill almost all the wishes of the client. Customers can consult directly with the production manager, installation manager and designer. Direct contact prevents all kinds of misunderstandings.

Saw blade maintenance is also supervised by the firm. Even the best sawing machine will not be useful if the tool is out of order, which is why we offer you a complete saw blade service.

Band log saw WIMMER BN 150 - the best companion for working with thick wood

Band log saw WIMMER BN 150 (mobile sawmill)

Band log saw WIMMER BN 150

(mobile sawmill)

When developing this machine, we had the motto "No compromises!"

"The log saw of the future" - this is how the Austrian special magazine Holzkurier described the WIMMER BN 150 sawing machine.

Many sawmills have to struggle more and more with thick wood that they can no longer process on their sawmill. This log saw is the right choice for anyone looking to specialize in the thick wood sector. With this machine, specialists will receive a "fabulous" quality as well as quantitative output.

The choice of this machine determines the quality of its production.

Also, no compromises are made in the construction of the BN 150 in terms of its stability. Thus, the 150 cm passage in this machine was not made "cosmetic", but designed specifically for this kind of trunks. For this, the main frame is made of a stable double T-profile with reinforcement through the bottom. In addition, the horizontal and vertical calipers are much more stable.

The reliability of the machine is the guarantee of production success. This sawing machine is not a new design in the full sense: many years of experience with the BN 110 influenced the development of the BN 150. The new design thus avoided "childhood illnesses".

Another important quality of this machine is its power. It is important that not only the saw itself has become more stable, but also all the elements of the drive mechanism, such as a 30 kW drive motor, a lifting motor and a feed motor.

Anyone who decides to invest in a machine of this size will receive not just a sawing machine, but a machine that is tailored to their requirements. With our modular design, we can fulfill almost all customer wishes.

Band sawmill BN150 (WIMMER, Germany)

Cast steel pulleys 1000mm diameter

BN150 (WIMMER, Germany) band saw log saw, technical characteristics:

Cut, mm 2

Length, m Depending on the design

Log passage, cm 150 x 150

Saw blade, mm 7000x135x1.2

Band sawmill BN150

Drive motor, kW 30 (optionally 22)

Lifting motor, kW 2.2

Height, m ​​3.2

Width, = m 3.5

Cutting length, m At the request of the client

Weight, kg 5000-8000

Feed motor, m / min 1.5 s 0 -60.

Hydraulic unit 3 kW

The BN150 band sawmill is a heavy-duty (30 kW drive motor), reliable and extremely user-friendly machine designed for processing thick wood (max. Workpiece size 150x150).

Description of the sawmill WIMMER-ZENZ

Deliveries of Wimmer bandsaw machines in Russia and Belarus are carried out by ArchiLine as an official dealer. The Wimmer band sawmill has a simple design, stability and reliability in operation, the machine is very easy to operate and, at the same time, highly efficient. If we compare bandsaw machines with other manufacturers, we can say that well-known sawmill manufacturers from Germany and the USA are often compared with Opel or Ford cars. As for the Wimmer band saw, this is a BMW 7 series among its kind. ABOUT THE COMPANY The main activity of our company is the design and construction of wooden houses from rounded logs and glued beams, baths, saunas, grill houses, gazebos, restaurants. We have been working in the Republic of Belarus since 2004. The use of high-quality materials, modern equipment and advanced Finnish technologies in a short time made us the leader in the timber construction market. We meet international standards in the design and construction of wooden houses in terms of the quality of production of wooden houses from laminated veneer lumber and round logs. More than one hundred and fifty wooden cottages and houses in various regions of the world (Poland, Russia, EU) have been built by the specialists of the ArchiLine company. In the design and construction of wooden houses, cottages, baths made of rounded logs and glued beams, we use our vast experience in this area. The company's architects are ready to offer a solution even for the most complex project. Archiline is ready to equip a house or cottage under construction with high quality materials: Roben ceramic tiles, facing bricks, clinker tiles, Velux roof windows, wooden windows and doors. We also offer a wide range of protective and coloring agents for wooden houses. These materials will give your home a natural and aesthetic look. In addition, a wooden blockhouse with a roof made of natural ceramic tiles looks much more organic than when using other types of roofing. Since ancient times, wooden baths have been famous for their healing properties and are very popular. The construction of a wooden bathhouse will become a pleasant and beneficial event for your health. Becoming our client or partner, you will be able to see for yourself the advantages of building objects from wood and natural finishing of wooden houses. We are confident in our experience! Convince yourself of our experience in building houses and cottages!

Description of Discovery NEXT angle circular sawmill

• Manufacturer: Russia
• Delivery to any city in Russia and Belarus.
• Installation and adjustment of machines in your production.

Angle circular sawmill (angle saw) is designed for sawing logs with a diameter of up to 800 mm of various breeds and moisture content on edged sawn timber of various sizes. Sawing is done with two saw blades perpendicular to each other.

Benefits of the Discovery NEXT angle circular sawmill

• Export quality of the received sawn timber
• High productivity (up to 2 cubic meters per hour edged board)
• Sawing without tilting the log
• Useful lumber yield up to 85%
• Versatility

Basic equipment and options of the Discovery NEXT 2x15 kW sawmill.

• Automatic carriage feed with infinitely variable sawing speed.
• The maximum diameter of the processed log is 800 mm.
• Manual log clamp - 4 pcs.
• Electric motors 15 kW. - 2 pcs.
• Dismountable bed for a log of 6500 mm.
• Circular saws with cutting knives GASS D = 500x50x18 + 6 z - 2 pcs.
• Controller with a remote control (dimension setting device).
• Bed supports - 1 set.

Additional options for the Discovery NEXT machine

Technical characteristics of Discovery NEXT 2x15 kW.

Discovery NEXT Videos

Discovery NEXT Design Features

Electric motors

The sawmill can be equipped with electric motors from 15 to 22 kW.

Controller (dimension setting device) with remoteremote control

The ergonomic and user-friendly control panel allows the operator to manage the main work processes and take full control of the equipment. The control panel can be installed in any place convenient for optimal work of the operator, which will improve the visibility of the sawing process.

Cut positioning lasers

Lasers serve as a guide to the cutting line and help increase productivity by saving time in setting and positioning the workpiece. Lasers work equally well in daylight as well as in the dark. Laser pointers have a protective element against ingress and adhesion of sawdust.

Heating electronics

Lowering the ambient temperature to the set minimum leads to automatic activation of the system for heating important electronic elements both inside the operator's console and on the sawmill itself.

Electromechanical clamps

Four independent electromechanical clamps hold the log securely to the bed by automatically adjusting the gripping force. The clamps are controlled from the operator's panel, which speeds up the process of securing the logs several times.

Aspiration system without electric extraction

The complex is necessary to connect the sawmill to various aspiration systems. Collection of production waste prevents pollution of production facilities and enables further sale of sawdust. The kit is universal and suitable for all known aspiration complexes (cyclones).

General characteristics:
The UBS lumbering machines are designed and manufactured by the German company MS MASCHINENBAU, which specializes in supplying competitive high-performance woodworking machines to the world market. The UBS model is distinguished by its reliability and structural stability, excellent product quality in accordance with European standards, as well as high productivity (from 150 to 200 cubic meters of recycled wood per shift). These qualities determine the demand and prevalence of the MS MASCHINENBAU UBS squared machine at large industrial woodworking enterprises as the main equipment of the first row.

Purpose:
The squared machine MS MASCHINENBAU UBS is used for processing logs with a diameter of 120 to 390 mm for the production of two-edged squared timber, unedged boards, slabs.

Advantages of the MS MASCHINENBAU UBS canting machine:

The machine is equipped with the ability to increase the engine power up to 110 kW, which ensures high efficiency and productivity of the equipment (up to 200 cubic meters per shift);

A stepless, smooth change in the feed rate of the workpiece from 0 to 30 m / min allows you to cut logs in accordance with the conditions of material processing, thereby increasing the quality of products and protecting the machine's engine from overloads;

The design of the machine is distinguished by the accuracy, reliability and durability inherent in German equipment, which allow efficient operation of the machine in two shifts;

The shafts of the saw unit are located on top, above the material for processing, one hundred completely eliminates the possibility of wood jamming during the movement of the cutting tool, since the produced lumber, under its own gravity, falls into the technological opening of the machine, without interfering with the movement of the saw unit;

High quality material processing, accuracy and reliability of equipment operation are provided by excellent components from leading world manufacturers: LAMMERS, SEW (engines); "SIEMENS", "LENZE" (electrical and electronics); SKF, FAG (bearings), SIKO (measuring instruments);

The machine is able to function without a log tilting mechanism;

To reduce the energy consumption of production, the saw unit drive operates directly (without pulleys and belts), which makes it possible to use less powerful motors to achieve a high cutting speed;

The machine can be operated at low temperatures (down to -20 ˚С) thanks to the heating system of the electrical cabinet equipped with a thermostat;

The material is fed into the processing area by means of a lower conveyor belt equipped with a double chain with teeth located in the center of the chute, which ensures continuous movement of the logs and reduces machine downtime;

The safety of the operator is ensured by devices (upper and lower), which are designed to prevent the ejection of the workpiece outside the working area of ​​the machine; in case of unstable functioning of the protection system against the ejection of logs, an automatic shutdown of the machine equipment is triggered;

Precise basing of the material during its feeding is ensured by a device for pressing the material against the surface of the feeding conveyor equipped with a toothed chain;

Special plates, which are equipped with the machine's exhaust system, provide reliable clamping of the two-edged bar, the movement of the log is carried out using a high-power drive station.

Design features of the MS MASCHINENBAU UBS canting machine:

1. Shafts of the saw unit
The design of the saw units provides for the upper basing of the shafts to accommodate the processing tool, which completely eliminates the possibility of wood getting stuck in the supply of saws

2. Features of the saw units drive
The direct drive of saw units from an electric motor does not provide for the use of belt pulleys and V-belts, since their absence reduces production costs for electricity, and also provides high-quality and high-speed material processing when using lower power motors.

3. Equipping the machine with 6 circular saw blades.
The machine can be equipped with several circular saws (up to 6 pieces). The maximum number of saws in each flange is 3 pcs. The standard scope of delivery includes a set of 6 circular saw blades with a diameter of 900 mm.

4. Conveyor belt for feeding material
The material is transported to the processing area by means of a feeder equipped with a lower conveyor belt equipped with two rows of chains with teeth for a stable and continuous supply of logs.

5. Mechanism for turning logs (optional)
Precise basing of the material relative to the processing tool is carried out using a log tilting system equipped with driven chain levers that lift the log above the feeding table and rotate it longitudinally.

6. Moving finished products.
The finished product is transported at the exit of the machine by means of a conveyor belt equipped with a timber delay mechanism.

7. High strength and reliability of the structure.
The structure of the machine is made of high-strength steel of German production with a thickness of 20 mm, which ensures the rigidity and reliability of the base, the accuracy and stability of the operation of the equipment. The machine is equipped with the ability to install powerful electric motors to drive the saw units.

8. Fastening circular saws to flanges.
The process of reconfiguring the processing tool is simple and convenient due to the use of rigid attachment of circular saw blades on two flanges located on the same axis in the construction of the saw unit.

9. Possibility of vertical movement of the saw units drive motors.
The electric motors, through which the processing tools operate, can be moved along the Y-axis in 50 mm increments in accordance with the diameter of the circular saw blades (the maximum diameter is 1000 mm).

10. Riving knives for fixing the timber.
The system located at the exit of the machine, consisting of riving knives and pressure rollers, ensures reliable fixation of the finished bar.

11. Smooth material feeding.
The speed of material movement into the processing zone is steplessly regulated depending on the operating conditions of the equipment, the parameters of the supplied logs and production tasks (from 5 to 30 m / min).

12. Ergonomic control panel.
Setting up, adjusting and monitoring the functioning of the equipment is carried out from a remote control panel, which is equipped with ammeters (to control the load on the processing tool), a digital counter of the cutting width, an electronic system for adjusting the cutting width (optional).

13. Protection against ejection of the workpiece outside the working area.
The safety of the operator's work is guaranteed by the system of upper and lower claw protection, which excludes the possibility of ejection of the processed material outside the working area of ​​the machine.

14. Roller at the machine entrance.
The conveyor feed belt is equipped with a tapered drive roller with a ribbed surface, which ensures reliable clamping of the material, its precise positioning relative to the center of the conveyor belt, and also increases the feed pressure due to a pneumatic cylinder. Such a system completely eliminates the possibility of displacement of the log on the conveyor belt.

15. Diameter limiter for the supplied logs.
The material supply system at the entrance is equipped with a crown-shaped plate, which is designed to exclude the possibility of large diameter logs (over 400 mm) being fed into the working area.

Today the sawmill occupies an honorable place among industrial equipment and is simply an indispensable device in the woodworking industry. Since this kind of device has not only a high level of productivity and an enviable speed of execution of work, but also it has a high quality.

But, nevertheless, even taking into account the fact that this tool simply has no analogues at the present time with respect to a significant number of blanks, not everyone can buy this kind of equipment. In this article we are talking about this device, we will understand its main aspects, and you can actually get acquainted with a couple of models of sawmills. So let's get started.

If you want to choose a chainsaw (see), then read the article.

Design of circular coal sawmills

In order to make it easier for you to understand how this kind of tool looks like, just imagine a machine that actually produces. It is also important that it produces its activity from an electric motor (as well as).

It is worth noting that a circular sawmill can be represented as two working bodies and as one working body. With one such "organ" the saw is made both horizontally and vertically. The most unusual thing in this version is that this kind of sawmill does not have an idle direction.

When the sawmill has two disks(organs), then in this case the workpieces are fed in the orthogonal direction. That is, a pair of worker disks have both vertical and horizontal arrangement relative to each other. Thanks to this kind of feature, a high level of performance is fully ensured.

The best modern models of circular sawmills

And now, actually, let's get acquainted with some models of this kind of instrument, which are famous not only for their power, but also they are quite practical and productive. As it is possible among these models you will find the most suitable sawmill for yourself and your professional needs. So let's get started.

If the chainsaw suddenly stops starting, read on to find out what to do.

Our company "Walter-plus" is the official representative in Russia of the famous Polish manufacturer WALTER, whose machines are of high quality and reliability. A large number of recommendations, positive reviews and a low price (from 790,000 rubles) allow us to occupy leading positions in the sales market in this segment.

The equipment belongs to the category of machine park of the first and second row of the saw line. Immediately after the felling process, the logs from the plot are sent to the sawmill, where it is subjected to a chain of technological operations using sawmill equipment. The goal is to obtain a workpiece: edged and unedged boards, timber, etc.

In the technological chain of obtaining a high-quality workpiece, a variety of sawmills... One of these first mechanisms that a newly felled tree encounters is a debarking machine, which is designed to remove bark from a log, this allows you to reduce the frequency of sharpening the tool and, as a result, significantly increases its durability, and also allows you to get sawdust with a minimum bark content. This is the most important condition for the production of EXTRA pellets (fuel pellets that belong to renewable energy sources) with an ash content of up to 4%.

This equipment is in demand in the following areas:

Cutting sawn timber in production conditions for workpieces is carried out on machines whose principle of operation is determined only by their technological purpose. Sawmill equipment includes circular saws, cant saws, band saws and circular sawmills for angle sawing. First of all, it is intended for the primary processing of wood.

Appointment of sawmills

The edge trimming machine is one of the most important pieces of equipment. It is he who performs the longitudinal cutting of unedged lumber. At the exit, he gives out an edged board.

Multi-rip woodworking machine, both single-shaft and double-shaft, is a machine of the second row of production. It is needed for longitudinal cutting of 2, 3 and 4-edged beams into edged boards of a given size.